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Editors Comment

September 2021

South African influenced eTrack – an integrated manufacturing and production management platform – has the potential to make impact on the manufacturing world

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News

September 2021

Tekenso launches eTrack – a complete management system that incorporates finance, sales, production, logistics, HR and IT (CAD/CAM/nesting software, CRM/ERP)

Businesses require effective management and oversight of various operational inputs from sales to pricing, orders outstanding, and tracking work-in-progress on the shop floor, to ensure the production and delivery of product – on time and within budget – for the end-customer.
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PTD appointed Kennametal distributor

Newly established tooling and related equipment and accessories distributor PTD Metalworking Professionals has been appointed an authorised Kennametal distributor. At the forefront of advanced materials innovation for more than 75 years, Kennametal is a global industrial technology leader, offering a wide range of metalworking tools for turning, milling, holemaking, threading and tooling systems applications.
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Macsteel Tube & Pipe leads the way for pursuing reinvention

Macsteel Express, a new franchise-partnering concept, is being rolled out. Last year Macsteel Service Centres SA (Pty) Ltd (MSCSA) embarked on a consolidation and reinvention programme set on becoming a centralised distribution-type business and the focus would be on how the company would move steel to customers as effectively and efficiently as possible.
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Simmer Engineering invests in CMM capabilities

An Aberlink Azimuth CNC CMM installed in purpose-built temperature controlled room. Gauteng-based Simmer Engineering specialise in the manufacture of precision components including covers, shafts, shaft sleeves, lantern rings, stuffing boxes, seal rings, glands, neck rings, impellers, expellers and other pump components linked to the mining, rail and military industries in a variety of materials.
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Celebrating the life of Jim (Hamish) Aikman

It is with deep regret and sadness that we announce the passing of Jim (Hamish) Aikman (71) in June 2021 due to COVID-19 related complications. Jim was one of the well-known and loveable characters of the tooling and engineering supplies industry who you struggled to understand because of his strong Scottish accent.
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Matthew And Son Engineering reach 40-year milestone

Matthew And Son Engineering may not sound as romantic as the famous musician or the song – Matthew and Son – that made Cat Stevens a household name to those from that era, but it does have the same longevity as the song. The manufacturing and fabrication engineering business recently celebrated its 40th anniversary as a company after being established by Matthew Mayhew Snr in 1981.
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Hi-Tech Machine Tools partners with cutting tool manufacturer Fraisa SA

Fraisa SA, a cutting tool manufacturer specialising in milling tools, drills, taps and indexable inserts has appointed Hi-Tech Machine Tools to market the company’s products in South Africa. “We are proud to announce that we have been appointed as agents to represent this high-end manufacturer of quality tooling. Tools and cutters are a significant aspect in the machining world,” said Peter Killian, MD of Hi-Tech Machine Tools.
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Retrofitting and modernising an ACME vertical boring and turning machine

Mention the name Dorbyl Heavy Engineering and you immediately think of what used to be one of South Africa’s largest engineering companies that made use of quality machine tools, imported mainly from European manufacturers. Most of these machine tools were large and could accommodate ultra-heavy components used in the rail, mining, energy, defence, marine, metallurgical and general engineering industries.
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Special Steels is more than just a buy-cut-sell enterprise

Takes care of your material preparation before CNC machining. For a busy manufacturer there can be fewer harder challenges to productivity in your machine shop than cutting to length hollow bar or tube in carbon steels, alloy steels or chrome, particularly when you do not have the equipment to do so. The costs and the possibility of scrap are high.
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Enclosures and DB board manufacturer turns to robotic press brake handling

When it comes to bending sheet metal to precise angles and dimensions, there is no better suited machine than the press brake. As one of the many principle pieces of equipment in the metal industry, the press brake helps deliver custom parts to a range of industries including aviation, automotive, agricultural, energy and transportation.
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B&R Metrology to distribute Scantech 3D scanning technologies and equipment and can now offer 3D printing service

Complements company’s industrial 3D printers VSHAPER equipment. Now offers 3D printing services for precision prototypes and end-use production components that give you accuracy and repeatability. B&R Metrology has announced that it will be distributing the range of Scantech products that include 3D scanning technologies and equipment.
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Sandvik acquires Mastercam developers CNC Software

Sandvik has signed an agreement to acquire US-based CNC Software Inc., a leading provider of CAD/CAM software solutions for manufacturing industries and the company behind Mastercam, one of the most widely used CAM brands in the industry. By acquiring CNC Software, Sandvik gains a world-class CAM brand in the Mastercam software suite with an installed base of around 270 000 licenses/users, the largest in the industry.
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Trumpf and Starmatik agree on strategic partnership for bending machine automation

Trumpf and Starmatik, the Italian specialist for robotic automation of sheet metal processing machines, have agreed to collaborate even more closely in the future after the two companies have recently announced that they have entered into an agreement to that effect. Starmatik will be able to supply specific modular solutions for Trumpf’s Smart Factory solutions that take into account the general trend toward automation.
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United Grinding presents a world premiere at EMO 2021

Under the brand C.O.R.E. – Customer Oriented REvolution – the United Grinding Group will unveil a revolutionary new product at EMO 2021 on the first day of the trade show at 12 noon. The United Grinding Group, a manufacturer of precision machines for grinding, eroding, lasering, measuring, and combination machining, is presenting a revolutionary innovation at EMO 2021 in Milan, Italy.
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DMG MORI to continue partnership with Red Bull Racing Honda

DMG MORI has announced that it will continue to support the Red Bull Racing Honda Formula One team. The relationship between Red Bull Racing Honda and DMG MORI has been in place since 2004, with the machine tool supplier becoming an Innovation Partner in 2012. There are currently more than 20 DMG MORI machines, predominantly 5-axis machining centers, at the Formula One team’s manufacturing facility in Milton Keynes.
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July 2021

TaeguTec’s new Sfeed-Tec family propels machining into next generation

TaeguTec is introducing an exciting advanced line of performance-driven cutting tools specifically formulated for the Industry 4.0 revolution that not only guarantees incredible machining productivity by attaining quicker speeds and higher feed rates, but achieves longer tool life and consistency. Sfeed-Tec’s tools are a premium high-speed and feed machining line that assures new winning results.
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Blackstone Tek invests in new Hyundai Wia twin spindle dual turretLM 1800TTSY multi-axis turning center to process new order from an Italian OEM

In today’s world of motorsport, it is not the one second advantage that you are looking for but the fractions of seconds so as to get pole position or generating the speed needed during the race to perhaps pass another driver where it was once thought impossible.
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Jachris upgrades machine shop with the introduction of three Leadwell CNC lathes

Specialist industrial hose and couplings manufacturer Jachris has recently invested in three Leadwell CNC lathes that will be replacing 10 existing machines in the machine shop. “We manufacture and import product for fluid and material transfer, fluid power and fire suppression across a wide spectrum of industries. Most of the time our products will be required to operate in harsh conditions and in many cases they will be important components in safety critical areas,” said Warwick Bouwer CEO of Jachris.
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Anglo American explores 3D printing in South Africa

Anglo American has launched a 3D printing project in South Africa focused on using the technology to manufacture spare parts for mining and processing equipment locally. The company and its partners on the project, South African Council for Scientific and Industrial Research (CSIR) and US-based technology company, Ivaldi Group, are initially exploring the creation of a digitally distributed supply chain.
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B&R Metrology add 3D printers to portfolio

With more than 23 years’ experience in CNC manufacturing, B&R Metrology Solutions does not need to be introduced to the field of validation, verification of predefined standards, traceability, accuracy, reliability and precision, which are all elements of metrology and defined as the scientific study of measurement that establishes a common understanding of units that are crucial in linking human activities.
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Hi-Tech Machine Tools gets to grip with 5th Axis workholding systems

Innovative workholding solutions help you hold onto productivity and profit in a machining environment. Consider the cost of an up-to-date CNC machine tool, the cutting tools and toolholders in the toolchanger or tool turret, the hardware and software devoted to programming, and compare these investments to the cost of appropriate workholding equipment. Workholding usually costs only a fraction of the amount the rest cost.
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Mercedes-Benz to invest an additional R3 Billion in East London plant

Following on Mercedes-Benz’s rich heritage of over 6 decades in South Africa, the East London Plant has officially started production of the new generation C-Class. Since the investment announcement of R10 billion in 2018, the East London Plant has undergone numerous plant upgrades in preparation for the production of the new model. At an event commemorating the start of production of the new generation C-Class on 24 June 2021, Mercedes-Benz Cars announced an additional R3 billion investment.
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Ultra Lock install first Modula automated storage and retrieval system

Since its introduction to the market over 30 years ago, the Modula vertical lift system is among the most reliable and advanced storage systems available today. The Modula vertical lift system is the ideal solution to store any industrial products, components or spare parts in all possible industrial environments, industries and departments. The system allows for up to 90 000kg of capacity depending on the configuration chosen.
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Duncan Macdonald & Co develops environmentally friendly cutting fluid

Designed to keep up with advances in automated chip and fluid processing, N’VIRO Gold cutting fluids do not contain chlorinated solvents or harmful chemicals and are blended with vegetable esters and selected animal fats to ensure excellent lubrication for the most extreme pressure applications. A local company responding to the growing need for metalworking facilities to comply with environmental guidelines and to promote cleaner machining operations.
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Grinding Media South Africa makes major investment in melt shop revitalisation to reduce environmental impact

Company converts from electric arc furnace melting to induction furnace melting to reduce emissions to achieve environmental compliance, achieve quality improvements, reduce direct costs and enhance its safety incident awareness accordance. For over 35 years Grinding Media South Africa has been supplying grinding media for the platinum, gold, ferrochrome, base metals, power generation and cement industries.
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Aditiv Solutions successfully produces first component on South African developed Hyrax metal 3D printer

Aditiv Solutions, a self-funded South African company with a focus on providing affordable metal 3D printing solutions, has proudly announced that the company has printed its first component – dubbed ‘Bracketosaurus’ – on the company’s locally designed and developed metal 3D printer appropriately named Hyrax, which is nearing final stages of development.
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Knorr-Bremse (South Africa) adds Victor Vturn A20SCV to CNC turning capabilities

Knorr-Bremse SA’s 9 000m² factory in Spartan, Kempton Park is described as a state-of-the-art equipped manufacturing plant. When you visit the plant, you realise this is not an overstatement. From the spotless floors to the many DMG MORI and Okuma machines – 20 CNC machines in total – that occupy these floors, you can see that complacency and poor quality are not part of the company’s culture.
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First Nissan Navara vehicles to be manufactured in Africa by Africans

The first Nissan Navara vehicles to be manufactured in Africa by Africans have begun rolling off the Nissan manufacturing production facility in Rosslyn on their way to South Africa and the rest of Africa. The official start of production (SOP) was witnessed by Mike Whitfield, Africa Regional Business Unit Managing Director, Kabelo Rabotho, Nissan South Africa Country Director, Shafick Solomons, Nissan South Africa Plant Director and a small group of Nissan employees.
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Training on the correct and safe use of angle grinder consumables offered at PferdAcademy

The correct handling and application by operators of cutting and grinding machinery are not only critical in terms of operator safety, but also for the longevity of the machine, effective and efficient use of the consumables, as well as the quality of the overall end result. This is why Pferd South Africa is offering operator and distributor training at their PferdAcademy based in Kempton Park, Gauteng.
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DMG MORI to build new production plant in Egypt – Africa’s first machine tool factory

Made in Africa – for Africa: Joint Venture for intensified industrialisation in Africa. DMG MORI is building Africa’s first machine tool factory in Cairo. This was officially decided at a meeting with Egypt’s President Abdel Fattah El-Sisi. In the presence of Prime Minister Dr. Mostafa Madbouly, Chairman of the Executive Board Christian Thönes and AOI President Lt. Gen. Abdel Moneam Al Tarras signed a pioneering cooperation agreement.
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EMO Milano 2021 – 4 to 9 October 2021

Green light to exhibition activity. The rules for mobility across EU countries and between the European Union and the United States are at an advanced stage. Tax incentives established by the Italian Government: A great opportunity for exhibitors from all over the world. After a two-year hiatus EMO Milano, one of the leading exhibitions for the world’s metalworking machine tool manufacturing industry, makes its comeback in Milan, Italy.
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Macsteel reaches agreement with DTIC

Settles safeguard-duty case and secures two-year reprieve. The Department of Trade, Industry and Competition (DTIC) and Macsteel have reached a legal settlement in a case brought by the steel merchant after government extended the implementation of safeguard duties on hot-rolled coil (HRC) imports in August last year, according to an Engineering News report.
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Patel looking for R200 billion in additional localisation

Trade, Industry and Competition Minister Ebrahim Patel says that his department’s localisation strategy is gaining increasing traction, and has now received the support of 30 local chief executives from companies such as Clicks, Anglo American and Sasol. Presenting his departmental budget speech to parliament in May, Patel said the strategy would see the localisation of up to R200 billion of additional production over a five-year period.
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May 2021

Victor Fortune introduces the Victor Vcenter G135 vertical machining center

Continuous developments at Victor Taichung’s new Smart factory in Taiwan have kept the Victor CNC machines at the forefront of technology and enabled them to keep up with the increasing demand from world markets. Last year the new horizontal turning lathe model S26 was launched and is now the most popular of the standard machines. A recent offering is the new G 135 heavy-duty vertical machining center.
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Making the shopping experience more seamless and enjoyable for shoppers, consumers and retailers alike with Barrows Global

Top quality and delivery gets a fabricator in customers’ doors. If a company can’t produce good parts on time, it’ll have a tough time growing let alone sustaining itself. The market has become just too competitive for mediocre performance. So what causes quality and delivery problems? One answer is rework from bad parts, which is where operator skill enters the equation.
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DNE Laser, a member of Bystronic, opens subsidiary in South Africa

Bystronic-owned company, DNE South Africa, to offer economical range of sheet processing equipment as an alternative. Components processed on DNE Laser machines are widely used in the electrical, automobile, mechanical equipment, appliance, shipping transport and many other general engineering, retail and consumer industries.
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South African division of Tramper Technology increasing its presence locally and internationally

Multinational manufacturing company Tramper Technology from the Netherlands only established its South African company in Somerset West, Western Cape a short five years ago. However, in this period, the local business has made a real difference for its parent company and in the local engineering community as a high-quality CNC machining company.
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Heavy, large part CNC machining operation D.C. Technical Services acquires Durma press brake

Meeting customer demand for both quality components and consistent, on-time delivery is essential for any business’s competitiveness. However, having to subcontract work that can’t be done in-house can add weeks or months to delivery times and compromise on quality standards. This was the issue faced by D.C. Technical Services, a company specialising in medium and large-sized machining and fabrication.
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Metal Chip Machinery appointed agents for nitrogen generation company AAG Makina

Fiber laser cutting assist gas technology evolves. “Assist gas generation for laser cutting has come a long way during the past decade. As more shops expand their laser cutting capacity, they often take another look at assist gas consumption. More operations are looking at alternatives for delivered gas, and this includes generating gas on-site, specifically nitrogen,” said Malcolm Moriarty of Metal Chip Machinery.
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Alfeco Group acquires Hulamin’s Gauteng aluminium extrusions business

Integrated, South African metals company, Alfeco Group has recently acquired the Hulamin Extrusions plant based in Olifantsfontein, Midrand. The extrusion assets which are now part of the Alfeco Group’s new aluminium division with a design capacity of 20 000 tons per annum has been renamed, Veer Aluminium. “The acquisition of the aluminium business signals further growth and commodity diversification to include in the Alfeco Group’s ferrous and non-ferrous metals portfolio.
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Sad passing of Gary Willis

It is with deep regret and sadness that we announce the passing of Gary Willis at the age of 51 in April 2021. Gary was Sales Director of First Cut at the time of his passing after having fought a brave and courageous 18-month battle with cancer. Always a positive man he remained so up until the end. Gary attended Randfontein High School in the west of Gauteng between 1983 and 1987 before joining his late father’s tungsten carbide tool tip business.
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Unique Off-Road Concepts – built to conquer

We all had plenty of extra time on our hands during the early stages of the initial nationwide lockdown that was put in place by the government as part of the non-pharmaceutical interventions designed to stop the spread of COVID-19. I’m sure you will look back in years to come and remember exactly what you were doing during those early stages of the pandemic that rocked and continues to rock the world.
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ArcelorMittal vows to address South Africa’s steel shortages

ArcelorMittal South Africa (AMSA) said in its 2020 integrated annual report that it was committed to addressing the country’s steel shortages. Chief executive Kobus Verster said recently the group had experienced considerable delays with starting the N5 blast furnace in Newcastle. Verster said the N5 setbacks were frustrating, particularly because of the group’s intense focus on addressing customers’ steel shortages that had been building up since before COVID-19.
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Trumpf acquires Lantek to promote open communication standards

Lantek to maintain current agreements with machine vendors, customers. Trumpf has announced that it has acquired the software house Lantek and is focusing on software in sheet metal processing that runs independently of the machine manufacturer. “Trumpf is opening up to customers’ production eco-systems with this acquisition,” said Tom Schneider, managing director of machine tool development at Trumpf.
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Mazak helps McLaren Racing get set for new season with rapid 5-axis installation

Yamazaki Mazak has helped the McLaren Formula 1 team step up its preparations for the 2021 season by supplying and commissioning a brand new fully-simultaneous 5-axis machining center in just four weeks. The new machine, an Integrex i-100S Multi-Tasking machining center, was ordered in December 2020 and became fully operational at McLaren’s Technology Centre in Surrey at the end of the same month.
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Does AMSA bully its customers?

“NEASA recently received complaints from numerous AMSA customers to the effect that AMSA is employing bullying tactics towards them. The following are examples of complaints we have received,” said Gerhard Papenfus is the Chief Executive of the National Employers’ Association of South Africa (NEASA). “One NEASA customer complained that they haven’t received deliveries for six months.”
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DMG MORI strengthens presence in China as the company outlines plans for a new 5-axis milling machine factory

DMG MORI will strengthen its presence in China by building a new plant as part of a €75 million investment in a 5-axis milling machine factory in Pinghu. The company said it plans to start construction of a 35 000m², highly automated and consistently digitised production plant for 5-axis milling machines near Shanghai.
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March 2021

Scientific & Precision Solutions thriving as it nears one-year anniversary

A one-stop supplier of instruments, equipment and consumables for all your metals, minerals and material testing requirements as well as a solutions provider for your laboratory. In little more than two months, the 15th May will mark the one-year anniversary of the formation of Scientific & Precision Solutions (Pty) Ltd (SPS). SPS has continued to provide the same range of equipment as before and continued to service and warrant all products previously provided.
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Local steel industry remains on the brink of implosion: Why is government not helping?

Local steel manufacturer, Duferco, has again raised the red flag over the local steel industry, saying its imminent collapse is one fateful step closer. Ludovico Sanges, MD of Duferco Steel Processing, says that President Ramaphosa’s emphasis in his recent State of the Nation Address on the need to accelerate South Africa’s economic recovery and grow jobs is at odds with the way in which local steel manufacturers’ pleas for help are being ignored.
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MBO offers huge opportunity for Infinity Diamond Wheel Manufacturing

Core business for new company will constitute diamond wheel manufacture for grinding operations, manufacture of ceramic shapes and sizes and general engineering. Infinity Diamond Wheel Manufacturing, which only began trading on the 1st January 2021, has been established as a result of a management buyout (MBO). Although, MBOs have been popular for a long time there have not been many publicised in the current economic climate.
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CRPM – Building Additive Manufacturing ecosystems in Botswana

The Central University’s Centre for Rapid Prototyping and Manufacturing (CRPM), once more managed to break more ground in their attempt to transfer Additive Manufacturing (also known as 3D printing) knowledge and skills, to industry and the community. Through the Southern African Innovation Support (SAIS) initiative, funded from Finland through its Project Management office in Windhoek, Namibia a successful bid was made under the SAIS2 programme, to establish an Additive Manufacturing (AM) Ecosystem in Botswana.
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U&L Engineering’s onsite machining and overlay welding solutions just got bigger

Onsite machining and repairs to mechanical equipment using portable line boring and rotary welding machines is an essential mechanical procedure to overhaul and repair many components, machinery and equipment in-situ so as not to incur costly down time and without having to disassemble equipment and usually transport it long distances to be fixed, if you are in the mining and construction industries.
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A tribute to Ronnie Graham

It is with deep regret and sadness that we announce the passing of Ronnie Graham (58) in February 2021. At the time of his sudden and unexpected passing was the General Manager and Director of Widatech, the official distributors of Widia tooling products and systems, a brand that Ronnie was very passionate about. Ronnie who had over 28 years of experience in selling cutting, forming and related tools in South Africa was a friend a colleague to many people in our industry.
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Metallurgical and Manufacturing Services develops its wire arc additive manufacturing capabilities

“Metal 3D printing or machining metal parts can be a costly process. Some say 3DP for metal parts offers more advantages than other techniques, including CNC machining. But that is where a lot of confusion sits. Metal 3D printing like any other manufacturing technique or process, has its own specific advantages and drawbacks that need to be weighed up in relation to the task at hand,” explained Christo Botes, Director and one of the original founders of Metallurgical and Manufacturing Services.
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Specialist CNC machining center manufacturer MAPLE-tech Co appoints 600SA Machine Tools as their agent for South Africa

600SA Machine Tools has announced that it has been appointed as the agents to market and distribute MAPLE-tech Co products in South Africa. The MAPLE-tech Co specialises in the development and manufacture of automated vertical, horizontal, bridge type and gantry type machining centers for the machining of complex workpieces at minimal costs. MAPLE-tech Co., Ltd. was established in 1989 and is located in the Sha Lu district of Taichung City, Taiwan.
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Chemical Solutions & Innovations appointed sole distributors of Quaker Houghton metalworking fluid range

Chemical Solutions & Innovations (Pty) Ltd (CSI), one of the largest service providers of the bespoke Chemical Management Services (CMS/’Fluidcare’) to the manufacturing sector, as well as a leading metalworking fluid supplier to the South African market, has announced that they have been appointed the sole distributors of Quaker Houghton, a global leader in primary and metalworking industrial process fluids.
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Medical device additive manufacturing technology in South Africa – robust and reliable and up there with the best in the world

Not only is access to medical device technology improving in South Africa, but innovations in health care technology are helping to provide medical care and solutions to those living in poverty. There are more cases than there are not these days where it is not so much the accessibility to the equipment in Africa, and South Africa in particular, but that the equipment is not suited to African environments and the day to day living conditions that the majority of the population endure.
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EMO Milano 2021: The metalworking machine tool manufacturing industry exhibition is still scheduled to go ahead from 4 to 9 October 2021

Luigi Galdabini, General Commissioner of EMO Milano 2021 stated: “We are very confident of the success of the exhibition. Availability of vaccines, forecasts of demand growth in all the main areas of the world and important incentive measures for investment in new production technologies in Italy: These are all elements that make up a really favourable context for EMO Milano 2021.”
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Swasap invests R20 million in new equipment to boost productivity and quality

“Manufacturing safety critical axles for the rail transport industry is demanding in terms of increasingly stringent standards being applied worldwide, especially in passenger rail vehicles. Growing trade liberalisation over the past few decades has afforded Swasap the opportunity to expand its export markets, especially into Europe and North America. This in turn has resulted in Swasap developing new methods and manufacturing processes to ensure it meets the expectations of its clients,” said Derek Anderson, Managing Director of Swasap.
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January 2021

A bright future will rely even more on training

Change the culture, fill the skills gap. Many organisations in the manufacturing sector have had to hit the pause button during the COVID-19 pandemic. Others have taken the option of the reset button. However, no matter what – don’t focus on the negative. There are too many positives out there for you not to take hold of, so use this time to optimise your business.
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Duferco Steel Processing’s MD lashes out at Arcelor Mittal South Africa and the government

“Bureaucratic red tape and anti-competitive practices are driving the local steel industry into the ground. What hope of economic recovery if we are at the mercy of a single supplier? It’s ironic that, at this very moment, our steel industry, which is crucial to fulfilling our undoubted economic potential, should be teetering on the brink of catastrophe. We still have a tiny margin of time to save it, but it is ticking away,” complains Ludovico Sanges, MD of Duferco Steel Processing.
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Stalcor looks set to be a victim of Consolidated Steel Industries’ business rescue plan

Stalcor, once one of the top three Tier 1 distributors of stainless steel and aluminium products in South Africa, servicing customers in the fabrication sector and steel merchants, looks set to be closed as a result of parent company – Consolidated Steel Industries (CSI) – going into business rescue and a subsequent legal demand by a creditor, as well as trading complications during COVID-19.
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NEASA calls for suspension of all steel duties with immediate effect

In its latest newsletter NEASA has called on the government to suspend all duties imposed on steel imports with immediate effect. “As a result of the steel downstream’s uninterrupted appeal for the scrapping of import duties protecting AMSA, the International Trade Administration Commission (ITAC) recently referred a request to have all duties suspended to the Department of Trade, Industry and Competition (DTIC),” said CEO Gerhard Papenfus.
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TDM Solutions develops temperature reducing case for Raspberry Pi 4 computer processor

Raspberry Pi is a series of small single-board computers developed in the United Kingdom by the Raspberry Pi Foundation in association with Broadcom. Early on, the Raspberry Pi project leaned towards the promotion of teaching basic computer science in schools and in developing countries. Later, the original model became far more popular than anticipated, selling outside its target market for uses such as robotics. It is now widely used in many areas.
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600SA Machine Tools appointed agents for bar feeding manufacturer LNS Group

600SA Machine Tools has announced that it has been appointed as the agents to market and distribute LNS products in South Africa. For over 45 years, LNS has been based in the commune of Orvin in the heart of Switzerland’s Jura region, the hub of the bar turning industry. Since it was founded, LNS has been devoted to helping optimise the performance of machine tools, whilst increasing their productivity and safeguarding their operators.
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Mecad Systems celebrates 35 years of CAD/CAM innovation and automation

It was only a short three years ago that Ben TerreBlanche, founder and CEO of Mecad Systems, celebrated the 25-year mark of his revolutionary product SigmaNest. TerreBlanche had developed the CAD/CAM nesting software product to enhance the efficiency and profitability of flat material and tube cutting here in South Africa before moving to the US to market the SigmaNest software and establishing SigmaTEK in Seattle in the state of Washington.
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Machine Tool & Design Technology to offer Sodick EDM machines

Machine Tool & Design Technology has announced that the company has been appointed to market and distribute Sodick EDM products in South Africa. Sodick products and technologies wire-cut EDM, die-sinker EDM, hole-drill EDM, injection moulding machines, high-speed milling machines and one-process additive manufacturing machines.
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The Competition Commission conditionally approves Macsteel’s application to acquire certain assets of Robor

The Commission has conditionally approved the proposed merger whereby Macsteel Service Centres SA (Pty) Ltd (MSCSA) intends to acquire assets from the liquidation of Robor (Pty) Ltd. MSCSA produces and distributes a broad range of steel products including carbon steel, stainless steel, speciality steels and aluminium products. MSCSA’s tubes and pipes division (MT&P) is the most relevant for this transaction.
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Naamsa says launch of automotive master plan postponed to July 2021

The plan was to be launched in January 2021 but both the industry and the government are not ready due to COVID-19. The launch of the new South African automotive master plan, which will govern the local motor industry from 2021 to 2035, has been postponed for six months. The National Association of Automobile Manufacturers of SA (Naamsa) said that the plan, which was due to be launched on January 1, will now start in July 2021.
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EuroBLECH postponed to 25 to 28 October 2022

Mack Brooks Exhibitions has announced the postponement of EuroBLECH, which was scheduled to take place at the Hannover Exhibition Grounds in Germany from 9 to 12 March 2021. The next EuroBLECH, the 26th International Sheet Metal Working Technology Exhibition, will return to its normal event cycle and run from 25 to 28 October 2022. This decision was taken in light of the ongoing COVID-19 pandemic and following conversations with all exhibitors and partners.
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The tooling industry will be required to innovate – ISTMA President Bob Williamson

Bob Williamson, President of ISTMA (International Special Tooling and Machining Association) World and President of PtSA – Production Technologies Association of South Africa, recently gave an interview to ETMM, a European-wide magazine focused on sourcing solutions for the tool and mould making industry, reflecting on the impacts of the coronavirus pandemic for tooling companies. He outlines the challenges of the industry in the light of the global pandemic.
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Fanuc and CNC Software introduce 5-axis postprocessor

Fanuc and CNC Software, developer of the Mastercam CAM software, have released a new postprocessor designed to optimise 5-axis capabilities in Fanuc CNC machines. The new postprocessor allows advanced machine tool operators to reduce their cycle times while boosting part accuracy, particularly for CAD/CAM-generated 5-axis simultaneous contouring part processes. A growing number of manufacturing industries, such as aerospace, medical and mould and die job shops, are incorporating 5-axis simultaneous processing in their operations.
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BIEMH postponed until May 2022

BIEMH, Spain’s International Machine Tool Exhibition that usually takes place every second year, will now hold its next edition in May 2022. The event’s organising team has decided to postpone the event, which was to be held in November 2020, after collecting the views of exhibiting companies once the preferential reservation period ended. The doubts generated by the pandemic make it difficult for organisers to guarantee the quality of BIEMH as a meeting point for the sector.
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VDW and VDMA debut new OPC UA interoperability standards

The VDMA and VDW have developed OPC UA specifications for machinery and machine Tools. These open communication standards are free on the VDMA’s website. The VDW and VDMA have published OPC UA for Machinery and OPC UA for Machine Tools specifications, which deputy executive director of the VDMA Hartmut Rauen says is “an important step closer to our goal of creating a ‘global production language.’”
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ESAB and Yaskawa sign collaborative agreement for pre-engineered robotic welding cells

The ESAB Group Inc. and leading robot and robot system company Yaskawa have announced the signing of a global cooperation agreement to jointly develop and market a line of pre-engineered robotic welding systems called XCellerator. The XCellerator systems will be engineered and built by Yaskawa and marketed by ESAB through its global sales channels.
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ArcelorMittal restarts Blast Furnace C at Vanderbijlpark Works

Africa’s biggest primary steel producer, which is majority-owned by Luxembourg-based ArcelorMittal SA MT.LU, ArcelorMittal South Africa (AMSA) has said in a SENS announcement that the company has decided to restart Blast Furnace C at its Vanderbijlpark Works operations since steel demand has progressively recovered in the last two months. This follows after the company had put the furnace and its Vereeniging Electric Arc Furnace on idle in July 2020 amid low demand.
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November 2020

Retecon Group of Companies celebrates 50-year milestone

This year the Retecon Group of Companies celebrates the half-century mark, which all began with the establishment of Retecon Machine Tools in 1970. Burkhard Herrmann, who had emigrated from Germany to South Africa in 1967, was supplying imported tooling and accessories to the South African industry before establishing a company to sell machine tools and related equipment.
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Harvey Roofing Products develops a high-tech roof tile manufactured from 98% waste material

A proudly South African company, Harvey Roofing Products (a division of the Macsteel Group) and recognised for its Harvey steel roof tiles, has developed a high-tech new roof tile that will be manufactured from 98% waste material. The tiles, which have been through an extensive three-year R&D phase, are engineered from a mineral polymer blend that will be offered as a superior alternative to heavier clay or concrete roof tiles.
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Torch Tech celebrates 15-year relationship with Thermacut

With nearly 30 years of involvement in the industrial cutting systems industry there is not much that Paul Botha does not know about the industry. “My first experience with the industry was about 30 years ago when I was sent on a training course to Bystronic in Switzerland to learn to operate and service a Bystronic laser that was to be imported into South Africa.
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600SA Machine Tools secure with some recognised machining agencies

“With over 45 years of experience in the sales and service arena of metalworking equipment, with a number of those working together at some well-known machine tool dealers here in South Africa, the two of us teaming up to start our own company was almost inevitable, or should we say CNC programmed to be so,” quipped Johnny Pierdica, one of the two Directors at 600SA Machine Tools Pty Ltd.
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VM Automotive installs laser blanking line from Schuler despite the challenges presented by COVID-19

VM Automotive is currently reaching the final stages of installing a Schuler laser blanking line in its facility in Berlin, near East London, Eastern Cape. The line will cut blanks out of a moving sheet metal coil that then get formed into car body parts in further steps. As fiber lasers are used for the cutting process, no dies are required, in contrast to conventional blanking lines.
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Astro adds machining and milling to value chain with investment in a new CNC MicroMill router

The router that will give the company the ability to offer 3D CNC milling of aluminium as an extra process to the value chain. “An early objective was to establish a comprehensive manufacturing capability to produce high-quality finished and semi-finished products to client specification,” explained Mark Coetzee, Commercial Manager of Astro Holdings.
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EDM Shop appointed agents for Yawei sheetmetal forming machine tools

EDM Shop have announced that they have been appointed to represent Jiangsu Yawei Machine Tool Co Ltd (Yawei) in South Africa. Established in 1956 Yawei has grown into one of the leading enterprises in the sheetmetal processing machine tools industry in China. Yawei develops, manufactures and sells CNC turret punching machines, CNC press brakes, CNC laser cutting machines, flexible cells and systems, automatic coil lines and linear and horizontal multi-joint robots.
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Barcelona loses! Nissan South Africa’s gain

Nissan South Africa expects to begin commercial production of the new Navara bakkie in January 2021. Scenes unfamiliar to Europeans, but very familiar to South Africans, unfolded at the Barcelona, Spain Nissan plant earlier this year when the company announced a radical global restructuring. Hundreds of masked workers burning tyres and shouting “war” blockaded Nissan’s Barcelona plant after the Japanese carmaker announced it would shut the plant from December 2020 as part of a global restructuring plan to slash costs.
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AMP-CNC-Academy appointed resellers for Solidworks and Mastercam

“We have this vision of bringing manufacturing back to life by bridging the gap between software products offered, those that design using this software and then those that machine the components and products. I have my own CNC machining company that was established by my father in 1990 to repair scraper winches for the mines before he went on to design his own and then began manufacturing them,” said AMP-CNC-Academy founder Stephen Du Preez.
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Atlantis Foundries – 40 years of history

Atlantis Foundries has evolved over the years, originating from Atlantis Diesel Engines (ADE), an engine machining and assembly plant that was built in the late 1970s. The brand ‘ADE’ died away, but the company was purchased by Daimler/Mercedes-Benz in 1999, and has continued to cast cylinder blocks for heavy-duty trucks ever since.
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The economics of using bacteriostatic soluble oil

At the outset of the COVID-19 pandemic Flexilube realised the importance of their customers coolant systems whilst they were not being circulated. The company also took into consideration operator health, especially when the machines would be re-started. Flexilube immediately got to work on developing their new bacteriostatic coolant – BioKool Citrine. BioKool Citrine expands on Flexilube’s current technology by becoming part of your cleaning staff. BioKool Citrine does not just run clean it cleans dirt and grime inside your sump, pumps, piping and all those difficult to reach places that never receives the cleaning they deserve.
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September 2020

Messer Cutting Systems appoints First Cut and Bolt and Engineering Distributors (BED) to supply oxyfuel cutting and welding systems and consumables [VIDEO]

Joint venture agreement leverages BED’s position in the mining and general engineering industries. Messer Cutting Systems, a leading German company, has had a long history in South Africa and much of its capital equipment is being used by steel processors and fabricators throughout the country.
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Blaser Swisslube appoints Hi-Tech Machine Tools as its sole agent in South Africa

Blaser Swisslube, a globally active company in the metalworking fluid sector that develops and produces high-quality cutting and grinding fluids for various industries, has announced that it has appointed Hi-Tech Machine Tools as its sole agent in South Africa to market and distribute its range of coolants, cutting oils, grinding oils and micro emulsions.
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Rollfab increases big bending capacity and adds large vertical turning and boring capabilities to machining operations

Just short of two years ago Rollfab installed a second-hand Craven horizontal lathe that was completely refurbished and reconditioned to virtually new by Machine Tool Promotions (MTP). This included scrapping of beds and other components where necessary, new gearboxes and ballscrews – in other words a complete geometric reconditioning and mechanical and electrical upgrade. This lathe has a swing of 5 000mm and can machine 12 metres in one setting.
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Fanuc Academy launched

New facility offers participants the opportunity to be trained in CNCs, robots and automation solutions. Fanuc has continuously pursued factory automation after it succeeded in implementing servomechanism and NC (numerical control) systems within the Japanese private sector, since its inception in 1956. If you expand the acronym of Fanuc, the original company name includes the words of automatic, numerical and control.
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Guhring South Africa appoints strategic partner for Eastern Cape area

Guhring, a leading manufacturer of rotary precision tools for metal machining including tapping, milling (end and thread mills), drilling, deep hole drilling, toolholding, insert drilling systems, MQL machining, CFRP machining and reaming solutions, has recently appointed Imbali Consumable Services as a strategic partner to market and distribute Guhring products in the Eastern Cape.
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Mecad Manufacturing continues with its informative and insightful blog

In order to stay competitive, businesses and their leaders must find new ways to make better decisions faster. A critical part of this is establishing visibility, or making sure the right people have access to the right information at the right time – in real time. With so many avenues to engage with clients and potential clients competing for visibility in today’s world can be challenging.
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Machine Tool & Design Technology appointed agents for Newall DRO systems and Doall sawing products

Machine Tool & Design Technology, a company that is intrinsically linked with the metalworking industry because of the international equipment manufacturers that the company represents and services in South Africa, has announced that it has been appointed as the agents to market and distribute Newall DRO systems and Doall sawing products.
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South African tool and die specialist benefits from the world’s current crisis

“For many years there has been lively discussion about the mould and die industry in South Africa losing out to low-cost countries. I myself have previously vocalised on this topic and questioned whether mould manufacturers really have to fear these low-cost countries as a threat to mould manufacture in our country?” said Johan Dreyer, Managing Member of Enviro Lamps.
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Bono Steel continues with investment plans

New Ermaksan Power-Bend Pro press brake installed via Zoom and WhatsApp help. Bono Steel, based in Elandsfontein, Gauteng, can attribute its existence to a sister company that was involved in just machining operations and services before the owner decided to offer his clients forming and fabricating services. The company dabbled in a bit of forming with an investment in a couple of press brakes but as the company grew so too did its requirements for sheet metal and plate components.
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Flexilube launches the Coolant Doctor Mobile Laboratory – an on-site metalworking fluid optimisation programme

Before the world’s current crisis Industry 4.0 had unleashed a whole new way of thinking, not just in manufacturing. Flexilube, a leading manufacturer of metalworking fluids has launched an on-site mobile laboratory that will allow you to get on with what you know best and leave the hassle of metalworking fluid monitoring to the experts.
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Future of AHRLAC secured as business rescue nears completion

Paramount Aerospace Industries Proprietary Limited, part of the Paramount Aerospace and Technology Group, has announced that the business rescue plans of the Aerospace Development Corporation Proprietary Limited (ADC), the manufacturer of the AHRLAC aircraft and its subsidiaries* are in the final phase of implementation. This is in line with the business rescue plans adopted by affected parties in October 2019.
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Fuchs Lubricants South Africa makes R250 million phase one investment in South Africa

Fuchs Lubricants South Africa, a subsidiary of Fuchs Petrolub SE in Germany, has announced an investment of just over R250 million in South Africa for the purchase of land and the development of the site for a warehouse, office complex and lubricants plant. The project duration is 17 months and is expected to be completed in October 2021. Paul Deppe, MD of Fuchs Lubricants South Africa, said the project has been in planning for the last two years.
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Toyota is set to produce its first hybrid synergy drive (petrol-electric) car

Japanese automobile giant Toyota is set to produce its first “hybrid synergy drive” (petrol-electric) car on the African continent at its Prospecton plant in Durban, as part of a R2.5 billion investment in a new production line. Andrew Kirby, CEO of Toyota South Africa Motors (TSAM), confirmed this saying that the investment is still on track despite the economic impact of COVID-19 on the local and international markets.
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Reconditioning services for carbide end mills

When Gühring, one of the world’s leading manufacturers and supplier of rotary cutting tools entered the South African market in the 1990s it was not only to sell product but also to capture the market for reconditioning services for carbide end mills. Gühring opened its regrind facility in Port Elizabeth, Eastern Cape late 1999. The 180m² factory served its purposes until a new 873m² factory was built in 2010 in the Greenbushes area of Port Elizabeth and the company moved.
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July 2020

PFERD South Africa, in it for the long haul

Established in 1968, PFERD South Africa has become a major player in the abrasive industry within South Africa and the African continent. PFERD South Africa’s parent company August Rüggeberg is situated in Marienheide Germany and was founded in 1799. “With over 200 years of experience, we are certainly able to provide the industry with highly effective and innovative products,” said Horst Frenzel, managing director of PFERD South Africa.
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Robots set to play a bigger role in manufacturing in South Africa because of COVID-19

Yaskawa Southern Africa names Andrew Crackett as new MD. In South Africa, manufacturers experience significant challenges. From the stuttering economy to the lack of skills development, there are obstacles that prevent industries from pushing forward into a new era of automation and robotic solutions. Due to the effects of COVID-19, many businesses might not have a choice but to rapidly adopt this technology.
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Made in South Africa: King Bull develops soft jaws and tap wrenches

It is refreshing to announce that King Bull Industrial Supplies and Sales, an importer and distributor of threading tools (taps and forming taps) manufactured by German specialist manufacturer Schumacher Precision Tools GmbH, has developed and manufactured a range of soft jaws for use on lathe chucks and a range of hand tap wrenches – South African designed and manufactured.
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Keeping the power on and consistent at Lucchini

38 days of production lost last year because of loadshedding and poor supply. Company invests in two 570kVA generators. In 2017 Lucchini RS, the Italian manufacturer of forged railway products, invested R200 million in a new production facility in Germiston in Ekurhuleni to machine railway wheels. It was the first international forged wheel manufacturer to make some investment in manufacturing facilities in South Africa.
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Local scuba diving equipment manufacturer develops a new range of high-quality, re-usable face masks suitable for public, professional and patient use to combat COVID-19

Since the COVID-19 pandemic took hold of the world, the Internet has been flooded with advice on how to make homemade face masks. There has also been an almighty rush to manufacture the sanitiser dispensers and the actual sanitiser liquid.
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Somta Tools launches new multi-purpose cutting tool range for drilling, threading and milling solutions

Somta Tools is excited to announce the launch of its brand-new multi-purpose cutting tool range, designed specifically to assist manufacturers who machine multiple material types. The mindset behind the new range was focused on combining three essential components – flexibility, performance and value for money.
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Naledi Ringrollers awarded IRIS ISO/TS 22163:2017 certification

Extra forging and machining capacity allows company to expand and seek more opportunities for the manufacture of seamless forged and rolled products. The certification fully adopts the structure of the ISO 9001:2015 quality management standard and has been extended to include requirements specifically for the railway industry.
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Budget Sheet Metal extends its machine portfolio

Company is also experiencing a ‘reshoring from China’ surge. Custom CNC sheet metal fabricator Budget Sheet Metal has extended its range of press brakes to include an Amada EG 4010 press brake. “There has been a distinct upturn from our existing clients for smaller components. It therefore makes sense to deploy a machine that is quicker, more flexible and efficient at processing these smaller components,” said Sietse Walma van der Molen, Production Director at Budget Sheet Metal Engineering.
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Collaborating for effectiveness: Shared workshop and fabrication studio Made In Workshop

Introduction of new machines and facility illustrate the new capabilities that are now given to members. In manufacturing and machining facilities today, automation applications tend to call for robots that are powerful and perilous. That is, robots with a high payload and high work rate, typically fixed in one place and operating behind a safety fence. They are productive and have a myopic focus on moving a component as efficiently as possible from point A to point B.
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Three South African foundries accredited with PED 2014/68/EU certification standard, which enables them to supply castings with internationally recognised CE marking

NFTN supports initiative to get Kimberley Engineering Works, RelyIntracast and Vestcast audit ready. As a result of the TUV accreditation the local content pump and valve initiative gets clout and SOCs loophole is closed.
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SPI Lasers to rebrand under Trumpf banner

High-technology company Trumpf has announced a cooperation between Trumpf Laser-und Systemtechnik GmbH and SPI Lasers UK Ltd., which are both wholly owned subsidiaries of the Trumpf Group. Trumpf Laser-und Systemtechnik GmbH will combine the business operations of SPI Lasers UK Ltd. to bring advantages in industrial applications via both disk and fiber technology and enhance customer service offerings. As of the 1st July SPI Lasers products will begin to be available via the Trumpf sales channels.
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Esprit announces extended support for Mazak Smooth Ai CNC

Esprit by DP Technology has announced extended support for Mazak Smooth Ai CNC. Esprit produces machine-optimised, edit-free G-code programs, programmes optimisation, and machine simulation for Mazak’s machine tools. The extended support offered by Esprit for Mazak’s new Smooth Ai CNCs includes the ability to utilise the Esprit digital twin inside the CNC. This new capability is the result of years of collaborative partnership between DP Technology and Mazak Japan.
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Hexagon AB acquires CAEfatigue Limited

Hexagon AB, a provider of sensor, software and autonomous solutions, has announced the acquisition of CAEfatigue Limited, a provider of mechanical fatigue simulation solutions used to improve manufacturing product design, quality and reliability. “Manufactured products face a multitude of stresses over their lifetime that can cause fatigue and result in everything from safety problems to structural failure,” said a company spokesperson.
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DMG MORI and Nikon Technology sign agreement

DMG MORI to integrate Nikon laser scanner on machine tools. Nikon Corporation (Nikon) and DMG MORI have concluded a memorandum of understanding for a comprehensive business alliance. As part of the alliance Nikon’s non-contact laser scanner LC15Dx is to be sold integrated onto DMG MORI’s machine tools. DMG MORI will install the LC15Dx to its original non-contact on-machine measuring system.
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Lantek announces collaboration with Euromac

Manufacturing software provider Lantek has announced a collaboration agreement with Italy-based Euromac, a supplier of CNC punching systems, benders, and automated sheet metal systems. The agreement enables control of the sorting cell programmed with the Kuka KR 10 robot. It uses Lantek Expert Punch-Plus and Lantek Stackmaster to automate the unloading line for parts and their subsequent palletisation and storage.
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May 2020

Victor Taichung opens US$120 million smart factory

Smart manufacturing gains ground in Taiwan. Faced with rising labour costs, Taiwanese companies are increasingly utilising the latest sophisticated technologies to go beyond conventional automation to embrace Industry 4.0. Victor Taichung Machinery, one of Taiwan’s leading manufacturers of CNC machine tools and plastic injection moulding machines, has opened its new US$120 million smart factory, which is also referred to as the Victor Intellectual Factory.
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Brink Towing Systems produces 10 000th towbar for a Ford Ranger Raptor

The Raptor is designed to be one of the toughest bakkies in every which way and that includes the towbar. The Brink plant in Pietermaritzburg, KwaZulu-Natal currently produces some 7 000 towbars a month for various Ford Ranger models, and in the same way the Raptor differs markedly from other Rangers, so too does the towbar. In fact, it is a completely different design, which necessitated a clean-sheet approach.
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Machine Tools Africa 2020 postponed – new date still to be decided

Like many exhibitions worldwide the Machine Tools Africa 2020 exhibition has been postponed to a new date in the future. The exhibition, which was last held in 2017, has been designed to showcase the very latest technology developments, machinery, products, services and solutions in this innovative sector, was scheduled to take place from 12 to 15 May 2020.
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Multitrade 3D Systems offers metal additive manufacturing machines

Metal additive manufacturing has made tremendous strides in the aerospace industry, starting with GE Aviation’s fuel nozzle for the LEAP engine, which has led to the development of multiple parts that are taking flight. The orthopaedics market was also an early adopter of the technology. Additive is playing a growing role in the ongoing evolution of more personalised and bespoke medical treatment.
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TBA Tools appointed YG-1 agent

YG-1, the South Korean-based company engaged in the manufacture and distribution of cutting tools and that opened up a subsidiary in South Africa just under three years ago, has appointed TBA Tools as an agent to market the YG-1 brand of cutting tools. YG-1, whose cutting tools have been widely distributed in South Africa for many years, has an established name in South Africa and worldwide.
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Daimler Trucks AG set to acquire Atlantis Foundries

Germany’s and one of the world’s largest commercial vehicle manufacturers has entered into a transaction to acquire control over Ukuvela Holdings and its subsidiaries Atlantis Foundries Pty Ltd and Ukuvela Properties Pty Ltd. Daimler AG, commonly known and referred to as Mercedes, is a German multinational automotive corporation, headquartered in Stuttgart, Baden-Würtemberg.
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Somta Tools designs and builds SANI-STATION, a non-contact, foot operated hand sanitiser station

Specialist designer and manufacturer of standard and custom tools in high speed steel and solid carbide for the industrial and ‘do it yourself’ markets, Somta Tools, is now manufacturing easy to use hands free, foot operated sanitiser dispensers that enables companies, industrial and manufacturing businesses, retail shops and shopping centres, schools, clinics, orphanages, hospitals, old age homes, animal help societies or, any entity where there is movement of people.
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Gilbert establishes Machine Tool & Design Technology

Tim Gilbert, who has been active in the metalworking equipment sales environment in South Africa for over 10 years, has recently established his own company – Machine Tool & Design Technology – a company that will be intrinsically linked with the metalworking industry because of the international equipment manufacturers that Machine Tool & Design Technology will represent and service in South Africa.
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New owners of Schmidt Industries look to broaden scope of business

Significant change in culture within the business is showing positive signs. There comes a time when all of us must face the grim yet daunting task of divesting ourselves of a friendship, once unassailable, in favour of a new and invigorating relationship ignited with passion and endless, yet-to-be-determined possibilities. This is no easy choice, and there is no unequivocally guaranteed outcome.
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Celebrating the life of Ken Beverley

It is with great sadness that I have to report on the sudden and untimely passing of Kennith Richard Beverley on the 10th April 2020. Ken was one of the most well respected and liked personalities in the tooling supply industry, having worked in the industry for over 45 years. But more importantly he was a very proud man, a devoted husband and family man, lived a fulfilled life with the motto of the first to give and the last to take, uppermost in his mind.
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Ikusasa CNC training facility is now merSETA accredited

As machine tools have become more sophisticated (and expensive) and as tolerance for errors of any kind in the machining process approaches zero, more formal training programmes are becoming a more attractive training alternative for small shops as well as large manufacturing concerns. The founders of Ikusasa CNC Training Centre recognised this fact and launched the company just over a year ago with a specific aim to train employees in G-Code programming, CNC setting and CNC machine operating.
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Robots in the time of COVID-19

The contagion of COVID-19 has swept through the lives of people across the globe, disrupted all industries and brought the world’s economy to a grinding halt. Some analysts predict the pandemic’s impact could be as devastating as the Great Depression, which lasted from 1929 to 1933. As the world moves towards a different tomorrow, future-orientated solutions won’t merely be an option for industries but an absolute necessity.
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Innovative locally-developed face shield ready for market

Joining the campaign to flatten the COVID-19 curve are three progressive KwaZulu-Natal-based technology companies Akhani 3D, Progressive Components and MATelec. The three companies are contributing by combining their design and engineering expertise to develop a high-quality, affordable and reusable face shield, ideal for essential services personnel and healthcare providers.
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South Africa is a leading supplier of catalytic converters for Ford globally

Ford Motor Company of SA is contracted to supply more than 1.8 million catalytic converters annually for local vehicle assembly and export markets. Catalytic converters supplied to 25 Ford customer plants and two aftermarket divisions internationally. Almost 37 million catalytic converters produced over the past 25 years. Ford is also a significant supplier of components to Ford manufacturing plants internationally by managing the local manufacturing and export of catalytic converters.
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Business distress management, a defined risk assessment for business leaders

The mining and manufacturing industry in South Africa has been struggling. The challenges of the 2019 financial year were conquered and the prospective opportunities of 2020 were exciting and motivating until it happened – a global economic crash attributed to an uncontrollable pandemic. Businesses in various sectors are now facing situations of distress but with the right know-how and support these situations can be managed.
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March 2020

Bodor Laser looks to conquer the world

Based in Jinan, Shandong, China Bodor was established in 2008 and is among the top 10 laser cutting machine manufacturers in China. Initially the company began manufacturing CO2 lasers but has now turned its full attention to the manufacture of fiber laser cutting machines in its 27 000m² facility. Bodor manufactures machines that are dedicated to cutting sheet and plate and those that are dedicated to cutting tube and others that combine both sheet and tube cutting.
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It’s all about high-feeds and high-speeds – Jacob Harpaz, President and CEO of the IMC Group

In an exclusive interview before the South African launch of TaeguTec’s new and wide range of inserts and cutters Jacob Harpaz, President and CEO of the IMC Group, emphasised that clients were looking to improve the productivity of their equipment and reduce the cost per part. And the only way you can do that, in this age of advanced machining that is feeding into Industry 4.0, is to increase the feeds and speeds of your CNC machine cutting process.
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Thekwini Wire and Fasteners targets import replacement in automotive, lighting and general manufacturing industries with investment in a new Robomac R214 TF wire bender

Durban, KwaZulu-Natal-based light engineering company specialising in wire converting and processing Thekwini Wire and Fasteners, has recently invested in a Robomac R214 TF wire bender, manufactured by French company Numailliance. Retecon are the suppliers.
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Somta Tools’ new PVD coating plant and polishing and honing machine delivering benefits to more applications than just their own tooling

Somta Tools have invested in a USA-designed and manufactured PerformCoat PfC540 PVD coating machine. The machine has been developed in conjunction with OSG Japan and it will now allow Somta Tools to implement coating layers with adjustable properties for toughness, hot hardness, wear resistance, oxidation resistance and colour.
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Metal Chip Machinery adds Muratec equipment to portfolio

“Muratec is a well-known Japanese brand of equipment that has been associated with the metal industry since 1935. Muratec, which is synonymous with fabrication equipment, CNC turning equipment, industrial automation and reliability across an extensive product line, is a brand solely manufactured by Murata Machinery Ltd,” explained Malcolm Moriarty, owner of Metal Chip Machinery.
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Revolution Machine Tools opens for business

In a development that has been described as the positioning of the equipment that the company sells, services and markets to the metalworking engineering businesses in South Africa, so as to become recognised and more distinguishable, Steve Andrews has opened up a company – Revolution Machine Tools. The company has a vast range of CNC mills and machining centers, including 5-axis, CNC lathes, surface and cylindrical grinders.
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The do’s and don’ts of purchasing a laser cutting machine

The laser (CO2 and fiber) cutting machine has become the ultimate cutting tool for sheet metal in recent years. It’s also one of the most rapidly evolving technologies in metal fabrication and not so long ago you’d be hard pressed to find a fiber or disk cutting laser at a custom fabrication shop. Today they’re popping up everywhere. Some figures bandied about say that 28 machines were imported into South Africa just from China, last year.
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EuroBLECH 2020 announces additional exhibition hall

The 26th edition of the International Sheet Metal Working Technology Exhibition, EuroBLECH 2020, will take place from 27 to 30 October 2020 at the Hanover Exhibition Grounds in Germany. The show organisers, Mack Brooks Exhibitions, have now announced the expansion of exhibition space for EuroBLECH 2020 with the addition of a ninth hall for the first time in its history.
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Guhring and Chiron mill their way into the record books

Guhring and Chiron have set a ground-breaking record: Machining 1 000 cubic cm of steel alloy (16MnCr5) in 60 seconds, which equates to a metal removal rate (MRR) of 8kg of steel per minute. The record was set on a Chiron FZ 16 5-axis machining center using a Guhring RF 100 Speed P tool – a roughing cutter specially adapted for machining steel, high-tensile steel and cast iron.
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Fanuc supplies 3 500 robots to BMW Group – Major order seals strategic partnership

The industrial robot manufacturer Fanuc and the automotive group BMW AG have signed a framework agreement for the supply of 3 500 robots for new production lines and plants. Fanuc robots will be used in the production of current and future generations of BMW models. The first robots were installed at the end of 2019.
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Bloodhound unveils plans to ‘steam’ into history

The Bloodhound Land Speed Record (LSR) team has confirmed plans to challenge for the world land speed record using a rocket powered by concentrated hydrogen peroxide. This will be used alongside the F-35 jet-fighter engine when the Bloodhound LSR car attempts to reach speeds above 800mph in South Africa in the autumn of next year. This comes after Bloodhound’s successful high-speed testing programme in the Kalahari Desert in November 2019.
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Amada opens third US manufacturing facility

Amada America Inc., a supplier of precision sheet metal production equipment and related systems, has expanded its customer coverage in the US with the opening of a 17 652m² manufacturing facility near High Point, North Carolina. A 5 760m² technical centre is also under construction on the campus and should be completed in the US spring of 2020. Amada America’s Chief Operating Officer, Mike Guerin, summarised Amada’s goals and strategy for the US investment.
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DMG MORI focuses on digitalisation and automation at Pfronten, Germany open house

At DMG MORI’s traditional open house held in Pfronten, Southern Germany from 11 to 15 February 2020, the global machine tool manufacturer stressed digitalisation and automation. Areas of particular focus were on end-to-end connectivity as the standard for all machines, updating of existing versions of the Celos machine interface, the new customer portal my DMG Mori, and the cooperation with US software provider.
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January 2020

Success can be measured

“While many companies invest heavily in CNC machine tools and related equipment, the implementation of new metrology strategies tends to happen more slowly. However, today the call for more accountability when manufacturing large or small components is getting louder. In fact, rules and standards are becoming the norm rather than the exception,” explains Bryn Labuschagne, Sales Director of B&R Metrology Solutions.
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Eez-Wel Pipe Fabrications and Welding Works invests to achieve a perfect bend

Like many fabrication shops, Eez-Wel Pipe Fabrications and Welding Works is the product of a humble origin. A pipe shop that started with four employees in 2011, has now grown to become a specialist pipe fabrication shop processing carbon, stainless steel and steel piping, low and high pressure pipes, chrome, normalised carbon and P235GH piping and piping used in fire systems employing 40 staff.
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OSG continues to invest in Somta Tools

OSG Corporation, regarded as a global leader in the manufacture of round cutting tools and a company that is listed on the Tokyo stock exchange, has continued with its investment plan at its South African manufacturing partner Somta Tools. “Last year OSG Corporation announced a R60 million investment in our factory in Pietermaritzburg, KwaZulu-Natal, which we began implementing in June 2019,” said Allan Conolly, Managing Director of Somta Tools.
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Training by the numbers: Ikusasa CNC Training Centre celebrates successful first year of training

For many people in metalworking, the term training evokes an image of a white-haired, pot-bellied old timer showing a young, somewhat attentive apprentice how to run a machine on the production floor. If you are a machine operator, you probably received your training on the job working under the watchful eye of an experienced operator. That kind of training may have been adequate a few generations ago.
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TRM Supplies appointed agent for SPI Lasers

Company will service and sell fiber source for laser application machines whether it is sheet, plate, tube or additive manufacturing solutions. TRM Supplies has announced that the company has been appointed the agent and distributor of SPI Lasers, a UK-based company. SPI Lasers, a wholly owned subsidiary of the Trumpf Group, is a leading designer and manufacturer of fiber lasers for welding, cutting, marking, drilling and micro-machining.
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Anticipation builds for Machine Tools Africa 2020

Nasrec Expo Centre, Johannesburg will be the venue for metalworking suppliers and manufacturing companies to exhibit their products from 12 to 15 May 2020.
Anticipation levels are already building despite there still being five months to go before the doors open for Machine Tools Africa 2020, South Africa’s premier metalworking supplier and manufacturing technologies event.

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Lasercraft set for further growth

A shareholder transaction with the 100% black-controlled Mergence Group will provide the capital necessary for Lasercraft to continually invest in metal laser cutting, bending and welding equipment to maintain the position of the company as a market leader. “We had been seeking a BEE partner for several years but struggled to find the right fit until we met the Mergence team who share the same passion and structural view of the metal sector,” said Paul Dreyer, MD of Lasercraft.
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WD Hearn appointed South African agent for Bodor Laser cutting systems

Cape Town-headquartered WD Hearn Machine Tools have announced that they have been appointed the agents for Jinan Bodor Laser, a worldwide operating, Chinese manufacturer of flat sheet and tube fiber laser cutting machines. Bodor was established in 2008 and is among the top 10 laser cutting machine manufacturers in China. The company began manufacturing CO2 lasers but has now turned its full attention to the manufacture of fiber laser cutting machines in its 27 000m² facility.
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EDM Shop to service and sell Syntec PC-based CNC controllers

“Syntec is a professional PC-based digital controller manufacturer. It has long been immersed in the development of software and hardware technology for machine tool controllers, and is committed to expanding its market worldwide. That includes South Africa where a significant amount of CNC machines have been imported with the Syntec CNC controller and we have retrofitted a number of machines with the latest controls from the company,” said Steven Andrews of EDM Shop.
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Stainless Plate Products acquires Schipper Steel

Acquisition finalised in 2019. Much has changed at Stainless Plate Products since Metalworking News last visited four years ago. For one, owner Freddie Visser has shown his commitment to building a better South Africa despite the numerous challenges the economy faces in the coming years by acquiring Schipper Steel, a Cape Town-based fabricator of a wide range of metal enclosures, and in the process prevented the loss of some 37 jobs.
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Ultrafab to market Modula automated vertical storage and retrieval systems

Vertical storage and retrieval solutions helps you to improve your warehouse productivity and efficiency, recover expensive floor space and keep inventory under control. “We were in the market for a solution to optimise our factory space, work and warehouse management systems. After an extensive research exercise we engaged Italian manufacturer Modula to install a system for our situation,” explained Derrick van Niekerk of Ultrafab.
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Mastercam and Mitutoyo partner with TITANS of CNC

CNC Software, Inc., developers of Mastercam, has announced a new partnership with TITANS of CNC, Inc. to help train the next generation of highly skilled CNC machinists and eliminate the widening skills gap. The organisations have entered into a three-year partnership to develop media that advocates for CNC education and high-level aerospace manufacturing processes. Mastercam is one of the world’s leading CAD/CAM software. It is a widely used CAM in industry and education worldwide.
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Hypertherm announces successful raid of counterfeiting operation in Vietnam

Hypertherm, a manufacturer of industrial cutting systems and software, has announced a successful raid of a counterfeiting operation in Vietnam leading to the seizure and destruction of dozens of counterfeit Powermax electrodes, nozzles, and shields. The raid, conducted in partnership with Vietnamese enforcement authorities at the Market Management Bureau, took place in a Hanoi facility operated by Vietmec Import Export Equipment Technology Co., also known as Vinamec Machines.
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Mazak and Oak Ridge National Laboratory partner for wire additive R&D

Continuing collaborative efforts for the technological advancement of manufacturing processes, Mazak Corporation and Oak Ridge National Laboratory’s (ORNL) manufacturing demonstration centre in Oak Ridge, TN, USA have entered into a cooperative research and development agreement (CRADA). Working on behalf of the US Department of Energy, ORNL and Mazak will further develop the use of Hot Wire Deposition (HWD) in additive manufacturing (AM) part production operations.
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Kennametal launches additive manufacturing unit

Kennametal has formed a 3D printing materials and production business unit, Kennametal Additive Manufacturing, as part of its Infrastructure segment. The new business unit, which is already shipping production parts to customers, combines the company’s experience in materials science and wear-resistant solutions with additive manufacturing capabilities to supply high-performance metal additive powders and fully finished 3D printed parts for wear, erosion, corrosion, and high temperature applications.
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There could still be hope for Saldanha Steel: Expressions of interest received

Government urges AMSA to take all steps possible to retain jobs but AMSA says offers are not commercially substantive. In an official statement released in December 2019 The Department of Trade, Industry and Competition (DTIC) said it has received expressions of interest by two parties to buy the Saldanha Steel works from ArcelorMittal South Africa (AMSA).
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