September 2024
Mazak: Multi-tasking turning with new control technology
Mazak is expanding its NEO Series with two new multi-tasking turning centers, the HQR 200/3 NEO and HQR 250/3 NEO machines. They are the first multi-tasking machines in the NEO Series line, and they feature Mazak’s new Mazatrol SmoothG3 control technology.
Rushing machining with versatile indexable Maxi-Rush solid carbide heads
With its innovative head-indexable feature and overall outstanding advantages, the Sfeed-Tec Maxi-Rush end mill replaces most of the existing conventional solid carbide end mills in its class. Along with its exceptional accuracy and optimum grades, the line’s quick and simple head replacement makes it a perfect solution for today’s machining needs and a superior performer that boosts productivity on a range of applications.
GF Machining Solutions introduces CUT S 400 Dedicated
GF Machining Solutions has introduced a new wire EDM machine specifically designed to meet the high demands of customers in the energy and aerospace sectors. The CUT S 400 Dedicated has been developed in close collaboration with customers and partners.
Sandvik Coromant introduces new turning insert grades for HRSA machining
Sandvik Coromant has introduced two new PVD insert grades, GC1205 and GC1210. Both grades enable secure, high-precision turning of aged nickel-based HRSA. When turning aero-engine components, the surface requirements are high but no longer difficult to achieve, thanks to the new insert grades GC1205 and GC1210.
Marposs’ STIL Micromeasure 2 3D noncontact surface measurement system
The Micromeasure 2 high-performance 3D measurement system is ideal for noncontact surface measurement, providing exceptional performance across a wide range of metrology uses, including machined parts, electronics, semiconductor, and wafer processing.
DN Solutions’ DVF 5000 Second Generation – the latest member of its family of simultaneous 5-axis vertical machining centers
DN Solutions will be featuring the DVF 5000 Second Generation, the latest member of its family of simultaneous 5-axis vertical machining centers at IMTS 2024. Building upon the success of its predecessor, the DVF 5000 Second Generation features a larger table, increased work envelope, faster speeds, and other enhanced features.
Quick change RockLock CNC tombstones: 5th Axis
The three-sided 300mm tombstone integrates the RockLock 96mm quick change system. This tombstone is perfect for mid-sized 5-axis machines. It is also a perfect fit for 300mm horizontal machining centers. All units feature hardened steel internals and locating features. All tombstones are built to order, and the base plate is customized to your machine table or pallet specs.
Hexagon’s handheld 3D scanners
Hexagon’s Manufacturing Intelligence division introduces two new handheld 3D scanners, the Atlascan Max and Marvelscan, that are suited for measuring parts in a wide range of inspection environments where metrology has not traditionally been used, including applications in automotive, rail, industrial equipment and general manufacturing, as well as heritage and restoration projects outside of manufacturing.
Gühring’s top-performaning micro-precision drill: RT 100 InoxPro Micro
Polished surfaces are a must-have for all medical devices. This is the only way to prevent bacteria and viruses from settling on the surface. So, this instrument for minimally invasive surgery is also made of martensitic, stainless chrome steel. The material is not only very easy to polish, but also resistant to chemicals and acids.
The Mitsubishi MV4800S Wire EDM is ideal for machining large workpieces
One advantage of EDM is its process security. Once the job has been properly programmed and clamped, it will in all probability run smoothly, even for many hours and days. Even wire breakage is not an issue if the machines in operation have automatic wire threading. 5-axis machines finish the same job faster, but require much more elaborate programming.
July 2024
Fuchs offers lubricant solutions for the metalworking sector
“Lubricants are arguably the most important aspect of the metalworking sector due to their main purpose of cooling and lubrication, corrosion protection, and chip removal,” comments Ashleigh Pollen, Industrial and Specialty Manager at Fuchs Lubricants South Africa.
InnovMetric has released the latest version of its 3D measurement software Polyworks
Polyworks 2024 is an enterprise level solution that sets up a digital thread to lower the cost of scaling up the use of 3D measurement data across a company. Acting as a universal 3D metrology platform, the software delivers 3D measurement data to engineering and manufacturing teams in real-time.
Gühring’s RF 100 Sharp short: 40 per cent better milling performance thanks to more compact dimensions
The successful RF 100 Sharp product family has grown: The RF 100 Sharp short enhances the range with a particularly compact design. With its cutting edge length of 1xD and 2xD the reach, it is able to deliver a particularly strong milling performance. In this way, 40 per cent higher feed rates can be achieved with the tool.
Victor Taichung’s new Vcenter NH5000 4-axis horizontal machining center
Victor has introduced a new generation Vcenter NH5000 4-axis horizontal machining center. Perfect for machining large parts up to 800mm in diameter by 1 000mm high, the extremely spacious new HMC offers class-leading productivity, kinematics and flexibility, all credit to the exceptionally stable foundations of the machine.
Sandvik Coromant turning inserts optimise performance
The GC1205 and GC1210 insert grades are designed to make surface requirements for aerospace engine components easier to achieve. Together, they are said to cover a large application area during last-stage machining (LSM) and intermediate-stage machining (ISM).
Hexagon scanner enables flexible inspection of complex parts
Hexagon’s Manufacturing Intelligence Division has launched its SmartScan VR800 high-productivity structured light scanner. Built on a completely reengineered platform, the optical 3D scanner is equipped with a motorised zoom lens that enables users to adjust data resolution and measurement volume entirely through software settings.
Open Mind CAD/CAM software increases programming efficiency
Open Mind Technologies has introduced its latest HyperMill 2024 CAD/CAM software suite, which includes enhancements to its core toolpath capabilities as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling.
May 2024
Introducing Sandvik Coromant’s CoroMill MS60: A truly versatile shoulder and face milling concept
Sandvik Coromant has launched the latest addition to its family of milling tools: CoroMill MS60. The tool is tailored for 90 degrees shoulder milling operations in steel and cast iron, but versatile enough to extend its competence across areas such as face milling and various ramping applications.
Hypertherm’s Powermax air filter is key to optimal plasma cutter performance
Hypertherm, a manufacturer of industrial cutting systems and software, has emphasised the importance of clean, dry air to enhance the performance of Powermax plasma cutters. While many companies invest in sophisticated filtering systems for their air compressors, the journey of air from the compressor to the plasma cutter is often overlooked.
WIN-MILL: Next generation shoulder and high-feed milling line from Taegutec
If you’re looking for a premium shoulder milling solution that can handle various applications with ease, you’ll love the new CVKT inserts with dedicated holders. TaeguTec has launched the CVKT line of inserts and cutters, in the 6mm to 20mm diameter range, for miniature machining. The WIN-MILL line, including CVKT inserts and holders, are small-size end mills optimised for the miniature industry.
Kennametal enhances high-performance KCP25C turning platform
Kennametal has expanded on its highest performing turning platform with additional inserts. The KCP25C platform features advanced coating technology KENGold™, which improves toughness, abrasion resistance and consistency. The high-performance turning platform now includes additional ISO turning inserts to complete the portfolio, Top Notch profiling inserts and railroad turning inserts.
Grinding Techniques servicing the precision grinding industry
Precision grinding is usually the application of choice when a workpiece consisting of either ferrous or non-ferrous metal, plastic or rubber is to be finished to a tight tolerance with a high degree of surface finish. Popular grinding applications include external-and-internal cylindrical grinding, surface grinding, centreless and gear grinding, as well as tool and cutter grinding all used in various industries.
Victor Taichung introduces the new VMT Series of multi-tasking mill/turn centers
When it comes to one-hit machining, the new VMT Series of multi-tasking mill/turn centers from Victor have it all. The new VMT Series demonstrates unparalleled levels of flexibility and capability for one-hit machining of the most demanding components whilst incorporating the stability, precision and rigidity that is the hallmark of the Victor brand.
The Studer S100: the perfect grinding machine for the entry-level segment
The S100, a universal internal cylindrical grinding machine, is a machine that can be equipped with up to two internal grinding spindles or one internal and one external spindle. It is operated by the Fanuc 0i-TF PLUS controller, together with the proven Studer operating system. It also has a synchronous motor that drives the grease-lubricated internal and external belt spindles.
March 2024
OPEN MIND to show hyperMILL Version 2024 at MACH 2024
At MACH 2024 exhibition in the UK, OPEN MIND will highlight its pioneering technologies for digital process chains whilst showcasing its innovative advancements for connected manufacturing, automation, turning, Hummingbird MES and solutions for additive manufacturing. One of the latest innovations that is gaining huge traction in the industry is the new Hummingbird Manufacturing Execution Systems (MES).
Kennametal’s HARVI I TE 4-flute solid-carbide endmill
Kennametal’s HARVI line of high-performance solid endmills incudes the HARVI I TE 4-flute solid-carbide endmill. With a radical design, the HARVI I TE delivers outstanding performance in a broad range of materials, including steel, stainless steel, high-temperature alloys and cast iron. And thanks to significantly reduced cutting forces, this tool can be used on any machining center or mill/turn center in the shop.
DMG MORI’s new PH Cell 500, a modular system for handling machine pallets
Storage and handling system for automated prismatic machining. New from machine tool company DMG Mori is the PH Cell 500, a modular system for handling machine pallets carrying one or more fixtured components into and out of the working area of various models in the manufacturer’s monoBLOCK machining centre range.
Iscar introduces new trepanning cartridges carrying MINCUT inserts mounted on ITSBORE boring head
Iscar has introduced trepanning cartridges carrying MINCUT MIFR 8 and MIFR 10 inserts, designed for mounting on standard ITSBORE boring heads. They can be used with a single or double-cartridge configuration as a half or full effective option. The MINCUT MIFR 8 inserts have a 5mm to 2.2mm grooving width range and 8mm to 21mm diameter range, while the MINCUT MIFR 10 inserts have a 2mm to 3mm grooving width range and 19mm to 34mm diameter range.
Mazak solves FSW challenges with FSW-460V
As a rapidly growing technology with a critical role to play in the exponentially expanding Electric Vehicle (EV), semi-conductor and heat transfer sectors, Yamazaki Mazak has developed a new Friction Stir Welding (FSW) machine that overcomes all the common challenges manufacturers encounter when adopting the technology. The FSW-460V has been ‘purpose built’ to overcome the key challenges faced by manufacturers adopting FSW technology to join materials.
AMADA has released its next-generation large press brakes in the HRB Series
AMADA has launched its HRB series of next-generation large press brakes. These machines expand the range of possible processing by enabling the bending and deep bending of thick sheet metal and large items. The new HRB series products expand the large-scale machine range to seven models, with new support for long and med-to-thick material from 350 tons/3 metres to 600 tons/7 metres.
Sandvik Coromant’s CoroDrill 860 with -SD geometry
With its CoroDrill 860 with -SD geometry, global metal-cutting company Sandvik Coromant is introducing a new solid-carbide drill that is optimised for drilling nickel-based HRSA materials and offers a standard drilling depth capability of up to 8xD while achieving ‘consistent and predictable tool life with high hole integrity’ – as required by industries such as aerospace.
Hurco’s VM30i now available as a Plus version
One of Hurco’s best-selling three-axis vertical machining centres (VMCs), the VM30i with a 1 270mm x 508mm x 508mm working envelope in a compact footprint of approximately 4 100mm x 2 700mm, is now available as a Plus version. It has been upgraded from a single-screen to a twin-screen WinMax control and has a 12 000rev/min 15kW spindle instead of a 10 000rev/min version.
January 2024
Mazak’s Integrex i-200H S multi-tasking machining center
Mazak’s Integrex i-200H S multi-tasking machining center, which is ideally suited to a broad range of industry sectors, from automotive and aerospace through to general subcontract machining. The machine forms part of Mazak’s i-H series, which culminates 40 years of multi-tasking innovation and learnings that has produced the most innovative, compact, automation-friendly and productive Integrex range ever manufactured.
The new Sandvik Coromant CoroMill MR80 offers reliable and cost-efficient face and profile milling
Sandvik Coromant’s new milling concept – the CoroMill MR80 – is primarily designed for challenging roughing operations in a wide range of face and profile milling applications in steel and stainless steel. CoroMill MR80 is a double-sided round insert concept with a higher number of inserts compared to regular round insert cutters. It is ideally suited to low depth of cut – up to 3mm – in face milling and profile milling applications.
Latest Mitutoyo vision systems enhance measurement productivity with technological advancements
Mitutoyo has announced new enhancements to its Vision Pro vision measurement system line. It comes just a few months after the company released the Mitutoyo LH600F/FG linear high measurement system. Mitutoyo’s recent introduction of the QV Vision Pro Series has set the stage for the future of vision measurement with several new features.
DMG MORI INH 63: New 5-axis machining center is automation-ready
A new, horizontal-spindle, 5-axis machining center has been introduced by DMG MORI that is capable of maximising productivity when machining complex workpieces weighing up to one ton. The robust INH 63 has a working volume of 1 070mm diameter by 1 000mm high and a maximum pallet size of 630mm by 630mm. Due to its compact dimensions, it can be integrated easily into automated production systems.
TaeguTec’s vibration free Hush-Bore is so quiet its boring
The damping system in the shank of the Hush-Bore can achieve deep internal machining by more than 5XBD. This remarkable damping performance allows the workpiece to have very good surface roughness, which prolongs tool life and promotes stable machining. It also means increased feed and cutting speeds, making it a more productive option.
Amada launches AMTES (Autonomous Mobile Transport Engineering System)
The AMTES (Autonomous Mobile Transport Engineering System) is used for fully automated blank-to-bend processing and tracking. Company officials showcased the autonomous mobile robot (AMR) concept, dubbed the Autonomous Mobile Transport Engineering System (AMTES). A demonstration cell at the booth showed an AMR transporting parts from cutting to bending and operations downstream.
ISCAR/UNITAC are expanding the lower diameter range of the GD-DH gundrills family
ISCAR/UNITAC are expanding the lower diameter range of the GD-DH gundrills family by adding drills in the diameter range of 14mm to 15.99mm carrying a new TOGT 070304-DT insert and featuring 3-chip splitting cutting edges. The TOGT 070304-DT insert features 3-chip splitting cutting edges, a positive rake chip-breaker and a wiper for high hole surface quality and high feed. The new insert is made from IC908, a versatile PVD coated grade.
Albrecht ULTRA – maximum results thanks to maximum cutting performance
In manufacturing technology, the metal removal rate is an important indicator that can be used to measure the productivity of tools and machines. This indicator can be significantly improved by higher cutting and feed rates. Albrecht Präzision GmbH & Co. KG has developed an efficient solution for this called Albrecht ULTRA for diameters from 16mm to 25mm.
Trumpf has increased the productivity of the TruPrint 2000
“The 3D printer is now also designed for mass production. Users from all industries benefit from the machine’s high productivity,” says Mirko De Boni, product manager at Trumpf responsible for the TruPrint 2000. The high-tech company has equipped the 3D printer with a square instead of a round build plate and increased the power of the integrated fibre laser to 500 watts as an alternative to the 300 watts laser in the basic configuration.
Kennametal expands its bestselling and best performing line of HARVI solid carbide end mills
Kennametal has expanded its bestselling and best performing line of HARVI solid carbide end mills with a new 8-flute design option that requires zero stops for tool changes. The new HARVI IV 8-flute end mill is a high-performance and versatile solution for machinists in aerospace and defence, medical, energy and general engineering applications that require maximum output when cutting a range of difficult-to-machine materials.
Hurco’s 5-Axis VMC with integrated trunnion table for increased efficiency
The Hurco VM10Ui (XYZ travels: 535mm by 406mm by 482mm and A and C rotary axes travels: +30°/-110° and 360°) is a 5-axis machining center that utilises real trunnion table integration and provides more clearance in Z. Complete integration of ProCobots into the Hurco control eliminates daunting robot programming and makes it easy to optimise operations through automation.
OmniSurf3D adds surface texture analysis to Hexagon CMMs
The chosen solution was to integrate Digital Metrology’s OmniSurf3D software into the workflow of Hexagon’s QUINDOS software. QUINDOS remotely and transparently executes OmniSurf3D to process the surface data and calculate the texture parameters. The OmniSurf3D parameters and graphics are automatically returned to QUINDOS, which outputs all geometrical and texture results in a single report.
Okuma’s new CNC control OSP-P500
Okuma’s new CNC control OSP-P500 offers a series of advanced capabilities, including a digital twin, cybersecurity and energy-saving technology. Operators can accurately calculate cycle time and electricity consumption with the digital twin, as well as develop a machining schedule and estimate delivery time and costs.
New OSG range: The AE-CRE-H and AE-HFE-H endmills for high hardness materials
OSG Corporation has announced the expansion of its AE-H end mill series for high-hardness steels with the AE-CRE-H high-efficiency radius type carbide end mill and AE-HFE-H high-feed radius type carbide end mill. The AE-CRE-H radius type carbide end mill features multi-flute and unequal spacing teeth specifications to suppress chattering for stable and high-efficiency roughing of high-hardness steels.
JFY International launches the TPE8 Series CNC press brake
JFY International has introduced the TPE8 Series CNC press brake, ideal for the efficient bending of small parts. What sets it apart is the all-electric TPE8 Series is powered by a direct-drive servo motor for unparalleled precision and stability. A servo-electric press brake is a subcategory within the electric press brake family, powered by servo motors.
November 2023
Albrecht’s clamping sleeve Coolant 2.0 – the perfect flushing for your workpiece
The new Coolant 2.0 clamping sleeve from Albrecht Präzision GmbH & Co. KG perfects the cooling of the machining process. This improved cooling achieves up to 60% more tool life and metal removal rate. This is because the cooling lubricant bundling via additional channels and the design optimised for the tool shank generate a speed-resistant cooling effect and reduction of the spray effect.
TaeguTec’s CHASE-8-SFEED performance for high-productivity face milling
TaeguTec’s newly released WIN-SFEED CHASE-8-SFEED provides higher productivity than conventional double-sided 8-corner inserts due to its reinforced edge shape and unique insert pocket angle. The high negative radial rake angle and high positive axial rake angle provide outstanding machining performance for roughing (45°) and high feed (20°) face milling under difficult cutting conditions.
Fanuc provides glimpse of future CNC platform at EMO Hannover 2023
Completely new iterations of CNC systems do not come around very often, which made a visit to the Fanuc stand at EMO Hannover 2023 essential this year. At the exhibition the company presented a tantalising glimpse into the future of CNC technology, as represented by its in-development FS500i-A series.
Sandvik Coromant’s CoroCut 2 brings improved performance in all parting and grooving operations
Cutting tool and tooling system specialist Sandvik Coromant is upgrading its long-established CoroCut 1-2 parting and grooving concept. Improved stability, even greater flexibility and significant productivity gains are some of the benefits the new CoroCut 2 system will bring.
Modern profile projection: The Mitutoyo PJ-Plus
The successor to the well-known PJ-3000, the all-new PJ-Plus and its modern features ensure reliable measurements in harsher environments that conventional models aren’t normally suited for. This device is a perfect fit for manufacturing and process lines that require 2D quality assurance.
Expansion of Iscar’s Helido Trigon line with new inserts
The right tool for high productivity and cost reduction in square shoulder milling. Following excellent market response, Iscar is expanding the Helido Trigon line with some new insert options. The new inserts will provide customers with productive solutions for a broad spectrum of milling applications.
The new Nakamura-Tome WY-100V goes under the slogan of ‘Faster than the fastest’
For those that know the Nakamura brand, the WY-100V, promises to be a ground-breaking machine with a host of new technologies that will reduce cycle times more than ever before. Seven years after the launch of the predecessor WY-100II machine, the new WY-100V has been developed to take multitasking productivity to an entirely new plateau.
Gühring’s G-Mold μ milling cutter for high-precision requirements in mould making
Mould making plays a key role in many industries and mould makers place high demands on cutting tools – after all, they are a key component in ensuring product quality. This is why Gühring has presented a new milling cutter range for high-precision finishing requirements.
New Studer universal loading system: insertLoad
The new Studer insertLoad automation solution supports the loading and unloading of S33 and S31 universal cylindrical grinding machines and can load workpieces between centres and into the chuck. Where customised solutions were previously necessary, the new universal loading system from Studer now enables standardised automation for loading and unloading the S33 and S31.
Kennametal has released its new KCU10B turning grade
Kennametal has released its new KCU10B turning grade is an innovative update to its KCU10 platform with an enhanced KENGold coating technology for edge protection. This universal cutting solution is designed for machinists in aerospace and defence, automotive, energy and general engineering markets requiring maximum output when cutting a broad range of difficult-to-machine materials.
Mazak’s iCONNECT revolution gathers pace
With a growing need for manufacturers to centralise the management of their various machine tool information sets, Mazak is introducing iCONNECT, a new online platform that delivers highly practical customer service functions through digital connectivity. Accessible to registered Mazak customers, iCONNECT provides a host of user benefits, including remote machine diagnostics, monitoring and maintenance, as well as professional training resources.
Horn launches boring bar with adjustable damping
German cutting tool and insert manufacturer Paul Horn, which offers 25 000 standard products and more than 150 000 special tooling solutions has unveiled a new boring bar with adjustable damping, which will be shown carrying a grooving insert. A long overhang can cause a turning tool to oscillate when boring internal geometries.
The free Fusion 360: ‘From design to machining’ ebook
Fusion 360 is one of the go-to programmes for product design, CAD, and CAM. With a free one-year license for hobbyists as well as options for start-ups and educational institutions, the programme dominates the home user CAD market. But it’s not just modelling that Fusion 360 is known for. The full license offers a range of simulation, fluid dynamics, stress testing, animation, and rendering features to perfectly illustrate what a product looks like.
September 2023
Sandvik Coromant’s CoroMill MH20 is primarily designed for milling cavities, or pockets
Sandvik Coromant’s CoroMill MH20 is primarily designed for milling cavities, or pockets, in ISO S, M and P materials. Ensuring secure and vibration-free machining, especially at long overhangs, the CoroMill MH20 is said to deliver best-in-class edge security for a variety of industries and is particularly suited to machining aerospace components.
The future is bright with Mazatrol Smooth Controls
With an eye on automation and process optimisation, many people are quickly seduced by beautiful robotic arms, attractive pallet systems and trendy self-driving vehicles. Less conspicuous alongside all this moving hardware, but certainly just as interesting to consider, are new software solutions. One interesting feature that Mazak has added to the Mazatrol SmoothAi CNC controller is Solid Mazatrol.
Mitutoyo LH600F/FG height gauge with touch screen interface
Mitutoyo Corporation, a leading manufacturer of precision metrology instruments and solutions, is proud to announce the release of the Mitutoyo LH600F/FG linear high measurement system. The LH600F is the latest model in the Mitutoyo linear height gauge line with several added features and benefits along with best-in-class accuracy.
OSG adds AE-CPR-N DLC coated high-efficiency finishing long neck corner radius end mill to its AE-N end mill series for copper electrodes
OSG Corporation recently announced the expansion of its AE-N DLC coated end mill series for copper electrodes with the AE-CPR-N end mill. The AE-CPR-N is a long neck corner radius carbide end mill designed for high-efficiency finishing of copper electrodes.
The mastermind in DMG MORI automation
With the Cell Controller LPS 4, DMG MORI lays the intelligent foundation for the realisation of unique manufacturing networks consisting of automated machine tools, additional machining stations and automated guided vehicles. In the fast-moving world of metal-cutting manufacturing, flexibility, quality, effectiveness and efficiency are key performance evaluation metrics.
A new range of Iscar ISOTURN cermet inserts
Iscar introduces new ISO turning inserts made from cermet grades and featuring new chipformers specially designed for semi-finishing and finishing applications. All the new inserts are available in IC20N and IC520N cermet grades, to be used mainly for machining steel.
Get accurate with small precision grinding tools from Grinding Techniques
When it comes to small precision grinding tools, internal grinding is probably the most popular grinding application. Being one of the most difficult operations due to the way the part to be ground and grinding wheel is set up, this is an operation where the internal part of cylindrical parts is ground.
Kennametal upgrades indexable drilling operations with new drill Fix PRO
New platform outperforms in all categories: tool life, productivity and hole quality. Kennametal has upgraded its Drill Fix indexable drilling platform with Drill Fix PRO. Kennametal’s latest innovation offers customers a cost-effective solution for a wide variety of drilling operations.
New lathes from DN Solutions turn up performance
A new range of high-performance, box guideway lathes has been announced by DN Solutions. The next-generation 8-10 inch chuck (67mm to 81mm bar diameter) DNT Puma 2100/2600 lathe series are inherently flexible and provide manufacturers with impressive turning capacity and capabilities.
Threading cost with TaeguTec’s TS-THREAD
To machine threads quickly and precisely, TaeguTec offers the TS-THREAD line, which enhances the efficiency of the thread-making process by cutting processing time and costs while also minimising the likelihood of manufacturing defective products. TaeguTec offers a large selection of thread milling cutters that meet the standards for both internal and external threading.
Incorrect representation for Grob Systems’ compact, versatile robot cell
In the July 2023 issue of Metalworking News in the Product Review section we inadvertently gave incorrect contact details to find out more about the product. We apologise to all concerned for publishing this inaccurate information and have change it in the electronic issue and on the website.
Gühring’s FT 200 U 3-flute drill
When changing the drill in an application vastly improves hole quality and obliterates the cost per hole of the competitor’s drill you’ve just hit an undeniable home run. In creating a frame component in A36 low carbon steel, a manufacturer was struggling with producing holes that developed a taper from top to bottom, and also poor surface finish.
Mitsubishi EDM’s MV1200-S with advance M800 features
Take your small parts manufacturing business to new levels with Mitsubishi EDM and the new MV1200-S M800. The MV1200-S Advance M800 features improved machine construction, auto-threading, internal machine communication, power supply technology and operating cost reduction that make this a standard entry in the MV series.
July 2023
PFERD’s advanced CC-GRIND ROBUST
PFERD CC-GRIND ROBUST is an advanced and ergonomic alternative to conventional grinding discs, flap discs and fibre discs. This innovative solution can transform metal stock removal processes to maximise productivity, cost-effectiveness, and operational efficiency. Its high-performance and ergonomic design make it an obvious choice for forward-looking fabricators.
OPEN MIND will focus on turning, milling, and the importance of CAM software and MES in connected manufacturing environments at EMO 2023
The CAD/CAM manufacturer is more than aware of the importance of the world’s leading trade fair for manufacturing technology, which is why this year’s booth, which is located in Exhibition Hall 9, Booth A05, has been upgraded to be larger and feature better media tech.
Gühring introduces new micro precision drills
Developed for the precision drilling of challenging materials, the new GühringMicro Precision Drills deliver rigidity, stability, performance and precision when drilling small holes. Manufactured from a sub-micron ultra-high-quality carbide substrate, the new drilling line is perfect for processing challenging materials.
Newall DRO enhances reliability and performance of linear encoders
“The design of the new Spherosyn and Microsyn Serial linear encoders included in the NMS800 system utilizes the most current digital electronic components, further enhancing the reliability and performance of the Spherosyn and Microsyn linear encoders,” said the spokesperson.
Shop floor CMM solution aids inspection efficiency
Mitutoyo MiSTAR 555 CMM enables high-accuracy contour and form measurement. Based on an advanced Mitutoyo MiSTAR Shop floor CMM, the resulting ingenious inspection system allows the rapid, accurate and automated dimensional inspection of a range of components.
Kennametal announces new tooling innovations
Kennametal Inc. is expanding its metal cutting tools and solutions portfolio with eight new products that offer improved performance, wear resistance and productivity for a wide range of applications across end markets including aerospace, medical, energy and transportation as well as general engineering.
United Grinding’s new ranges provide economical solutions
Studer has brought two new cylindrical grinding machines to the market with the release of the S100 and S36. The S100 is a universal internal cylindrical grinding machine and the newest member to the “entry-level” family, designed to be a solution for job shops to get into cylindrical grinding or upgrade their older grinding machines with the latest technology.
OSG end mills provide high-efficiency milling
OSG A Brand AE-CR-MS-H is a multi-flute square-type and radius-type carbide end mill designed for stable and high-efficiency milling of high-hardness steels. With the addition of the new Durorey coating engineered for high-hardness steels, high chipping resistance is reportedly possible even in work materials exceeding 60 HRC, enabling long tool life and high-speed milling.
Grob Systems’s compact, versatile robot cell
Grob Systems has introduced a compact GRC-R12 Robot Cell that offers a flexible, customisable automation solution for the GROB G150 5-axis universal machining center, the smallest horizontal machining center to-date for the company in its modular G-series Universal line.
Mitsubishi EDM sinker with AI technology
Mitsubishi has introduced the new Mitsubishi SG12 artificial intelligence (AI)-enabled sinker EDM. The SG12 sinker EDM’s AI and IoT technologies combine to provide insight into and control over its productivity, efficiency, uptime, maintenance and more. The new Mitsubishi SG12 sinker EDMs optimise performance, improve productivity, reduce electrical consumption and take the guesswork out of estimating machining time.
May 2023
Efficient high-speed cutting at 30k
With the new speedMASTER 30k, DMG MORI has developed a high-speed spindle that is an optimal solution in die and mould applications and for the use of small diameter tools. DMG MORI components like the machine tool manufacturer’s extensive spindle portfolio make a significant contribution to quality and reliability in machining.
PFERD’s CC-Grind Robust: Revolutionising metal fabrication processes with its extreme stock removal rate, improved efficiency and comfortable operation
Transform your metal stock removal applications with the CC-Grind Robust—the optimum solution for increased productivity, cost-effectiveness and improved operational efficiency.
TaeguTec has introduced Multi-L-Turn and Win-Turn products for turning
The Multi-L-Turn insert’s narrow corner angles mean the V-type insert is capable of various profiling operations. However, the clearance angle between the pressed type insert and the pocket causes the insert to rotate during machining, resulting in dimensional displacement. To reduce dimensional displacement, TaeguTec has released an all new VBMX V-type positive insert and dedicated holders that reduce dimensional displacement caused by the pressed type insert’s rotation.
Hexagon halves quality inspection cycles and enables flexible manufacturing with the Presto robotic inspection cell
Hexagon’s Manufacturing Intelligence division has launched its new automated robotic inspection cell Presto, enabling manufacturers to reduce quality inspection times, increase efficiency, and streamline workflows. Presto will enable customers, such as automotive OEMs, to cope with the dynamic demands of the market.
Kennametal has recently launched eight new metal cutting products
Kennametal has recently announced the launch of eight new products, aimed at expanding and supporting their existing metal cutting tool platforms. With a commitment to innovation and excellence in the field of metalworking, Kennametal offers cutting-edge solutions for various metal machining needs.
Open Mind introduces new Hypermill functions for mould making
Software company Open Mind will be exhibiting at Moulding Expo 2023 that takes place from 13 to 16 June 2023 in Stuttgart, Germany. The manufacturer will present the Hypermill CAD/CAM suite at the trade fair as an end-to-end complete solution for tool and mould making.
Secure and high-quality aluminium threading with next-generation Sandvik CoroTap 100 and CoroTap 400
Global metal cutting specialist Sandvik Coromant has introduced a new generation of CoroTap 100 and CoroTap 400 for short-chipping and chip-free tapping of aluminium. The taps offer high process security and predictable tool life.
InnovMetric releases PolyWorks 2023 3D metrology digital ecosystem for manufacturing organisations
InnovMetric has announced the launch of PolyWorks 2023. This new release expands the PolyWorks universal 3D metrology platform to offer a digital ecosystem integrated into the four phases of a manufacturing organisation’s global dimensional management process which is product and process design, validation and production.
Reaching new heights with OSG’s P-OIL-CXPF carbide forming tap for through and blind holes
Taps are used to cut screw threads on the internal surfaces of holes, creating the “female” half (nut) of the screw. High-precision is of vital importance, particularly in areas such as automotive engines, which require precision screws. OSG offers a line-up of taps with diameters in various sizes and with specifications suitable for a wide variety of uses.
Hurco’s VC500i 5-axis cantilever machining center
The Hurco VC500i with XYZ travel of 520mm x 450mm x 400 mm is a 5-axis cantilever machining center that includes a 12 000 RPM spindle with a CAT40 spindle taper. The VC Series by Hurco was designed for customers to support a wide range of parts and allows machinists to use standard length tooling due to the B-axis configuration. The B-axis provides superb undercutting ability with a full 110° in both positive and negative directions.
Iscar’s Multi-Master concave radius disc-type milling heads
Iscar is expanding the Multi-Master interchangeable milling heads line with concave radius disc-type milling heads. Featuring a ground, positively inclined rake face and 6 teeth with T10 threaded connection, the milling heads have a radius profile on both sides and are available in 1mm, 2mm, 3mm and 4mm corner radii.
Greater efficiency thanks to digital assistance systems in machine tools from the United Grinding Group
In the private sphere, digital assistance and communication systems have become indispensable. In a professional environment, even outside of the office, supporting systems are increasingly gaining equal status. As a machine tool manufacturer, the United Grinding Group offers digital products that not only make work easier for its customers but also save time and money.
Struers launches Xmatic, one of the world’s first fully automated grinding and polishing solutions
Xmatic, one of the world’s first fully automatic end-to-end grinding and polishing solution, was launched today. Developed and produced by Struers, a leading materialographic solutions and services provider, Xmatic delivers best-in-class reproducibility and process efficiency, enabling materialographic labs to prepare more samples with fewer resources.
March 2023
TaeguTec’s innovative, advanced Win-Cut line for parting, deep grooving
Cutting-edge industries turn to Win-Cut for high performance. At TaeguTec, economic conditions and pandemics have not slowed down the advancement to supply next generation metalworking products. In fact, they accelerated it with the introduction of the Win-Sfeed line of performance-driven cutting tools.
DMG MORI launches new entry-level 5-axis machining center
At the recent DMG MORI open house held at the machine tool manufacturer’s Pfronten factory in Germany, a new 5-axis machining centre was launched aimed at the entry-level market. Less than two metres wide, the compact, competitively priced DMU 40 is capable of fully interpolative 5-axis machining to within microns within a 550mm x 450mm x 420mm working volume.
OPEN MIND releases hyperMILL 2023
Load faster, calculate faster and create backbores. The shift to hyperMILL release 2023 makes the CAD/CAM suite from OPEN MIND Technologies AG even more powerful and introduces innovative functions. Not only does the software load faster, but the calculation time of tool paths was able to be accelerated as well.
Kennametal introduces gold standard turning insert grade with advanced coating technology
Kennametal has introduced a new, higher performance turning grade with an advanced coating technology. KCP25C with KENGold is the first choice for metal-cutting inserts with improved wear and higher metal removal rates for steel-turning applications.
Powerful, automated, and sustainable: Trumpf launches new bending machine for XXL parts
TruBend Series 8000 machines from Trumpf bend oversize parts faster and more efficiently. Ideal choice for the smart factory thanks to numerous automation features. Motor with on-demand drive achieves energy savings of up to 26 per cent. Trumpf has launched the latest generation of its TruBend Series 8000.
Amada releases a fully automatic retrofittable bending cell
Amada’s RBR series, a fully automatic solution with the possibility to schedule a large production run of different parts, is now available for the European market, The bending cell is equipped with all the appropriate devices to bring the necessary flexibility required by our customers, such as the automatic tool and gripper changers, and the motorised regripping units to support the part manipulation by the bending robot.
Sandvik CoroMill Dura offers flexible roughing and finishing in multiple materials
Cutting tool and tooling system specialist, Sandvik Coromant has introduced a completely new range of high-end versatile solid end mills. CoroMill Dura will replace the existing versatile CoroMill Plura end mills. The concept is developed for roughing to finishing with different engagements in all applications and materials.
Uses for feeler gauge from Hasberg
Mechanical assemblies such as machines are built up from a series of mating parts. The fit of those parts is often designed to be within a specified tolerance that assures reliable operation for the machine – for example, the fit of a piston into the cylinder of an engine.
Mazak Integrex i-100HS multitasking machine for complex part applications
The Integrex i-100HS multitasking machine combines the abilities of a full-function machining center and a high-powered turning center to produce small and medium-sized workpieces in single setups. Mazak says its Integrex i-100HS multitasking machine offers a small footprint and simultaneous 5-axis capabilities along with maximum versatility, high precision and throughput for complex part applications.
Andor abrasives: Optimum bonding systems with Grinding Techniques
Bonding systems play a critical role in the performance of precision abrasives and can be seen as the “glue” that keeps everything together. A high-quality bonding system holds the grain in place up to the optimum point where the grain is held just long enough for it to get blunt, and then to release the dull grain, in order to expose new sharp grains to continue with the cutting operation.
Heavy-duty machining from Victor
Designed to tackle all heavy-duty machining requirements, the new Victor Vcenter G-series of machines are built with stability and rigidity in mind. The G-series is ideal for high material removal rates and applications where manufacturers are processing particularly challenging materials.
January 2023
Open Mind introduces new toolmaking function to its CAM system
In the mould and die industry, the hyperMILL CAD/CAM suite from OPEN MIND is regarded as an end-to-end complete solution. This is due to its ability to cover aspects such as electrode manufacturing and wire EDM. It is now the introduction of the 5-axis radial machining function that takes centre stage.
Iscar’s new blocks for 100mm and 150mm high parting blades
Iscar has introduced new blocks for 100mm and 150mm high parting blades that carry 9.5mm and 12.7mm Tang-Grip and Self-Grip inserts. Up until now, blocks for 100mm and 150mm blades were supplied for special requirements or were produced by the end-user. As the consumption of these heavy-duty blades continues to rise, and due to ongoing requests, it was decided to offer the 2303017 SGTBU 100-9-12 and 2303018 SGTBU 150-9-12 blocks as standard items.
Amada enhances LBC technology for higher performance and lower consumption
In order to keep customers profitable in the increasingly competitive laser cutting market, Amada exhibited the new 6kW Ventis fibre laser featuring the company’s unique Locus Beam Control (LBC) technology at EuroBlech 2022, highlighting its ability to perform like an 8 to 10kW machine but with lower running costs.
Gühring has launched a new range of milling cutters especially for mould making
The demands that mould makers place on cutting tools are high. After all, these are responsible for over 90% of the product quality. However, perfect part quality can only be achieved with tools that guarantee process reliability, precision and repeatability. Gühring has launched a new range of milling cutters especially for mould making to meet these requirements.
Mazak debuts laser beam shaping technology at EuroBLECH 2022
Mazak has unveiled two new game-changing laser processing machines for the cutting of tube, pipe and sheet metal at EuroBLECH 2022: The FG-400 NEO and the Optiplex 3015 NEO15 kW. The FG-400 NEO can streamline production and improve performance by running multiple processes in one machine including 3D cutting, tapping, drilling, chamfering and flow-drilling.
Kennametal expands Kentip FS modular drill portfolio with new technologies covering more materials, more applications
Kennametal has added to its KenTIP FS modular drill platform by leveraging the patent-protected GOdrill technology for a new insert, the KenTIP FS GTP, along with several new straight-fluted drills for multiple materials and applications including the KenTIP FS SCF and KenTIP FS BF Holders.
New partnership provides G-Code simulation within Mastercam
Sandvik’s CNC Software, the developers of Mastercam have partnered with Camwerk to provide customers with the unique and easy-to-use fully-integrated machine solution called NC2Check. Mastercam developers worked closely with Camwerk to build a solution for G-code simulation within Mastercam. The integration gives Mastercam customers a solution for avoiding machine damage, downtimes, failures, and makes their production and programming even more efficient and error-free.
Sandvik Coromant offers higher productivity when milling nickel-based alloys
Cutting tool and tooling systems specialist, Sandvik Coromant extends the series of ceramic exchangeable milling heads and introduces a new ceramic grade for optimised performance in nickel-based alloys. The latest brazed ceramic CoroMill 316 offers a more productive method for roughing in ISO S materials than standard carbide milling cutters.
November 2022
Sandvik expands milling products with new CoroMill MF80 for high-performance face and shoulder milling
Global metal cutting leader, Sandvik Coromant is expanding its milling product portfolio with the introduction of the new CoroMill MF80 for automotive milling applications in ISO K and ISO P materials in close to 90-degree operations with fixture constraints. Based on a technology platform similar to the existing CoroMill 345, this new milling concept offers a 40% lighter cutter body with shim protection and high number of inserts for secure and stable machining.
United Grinding’s Studer S131r cylindrical ID-radius grinding machine shows off high-precision
Studer’s S131r cylindrical ID-radius grinding machine is well suited for the toughest ID grinding operations where maximum precision is paramount. The Studer S131r is said to excel in general grinding applications and the production of complex workpieces made from extremely hard materials, along with hydraulic components such as axial pump pistons, guide plates and housings from hardened steel, cast iron and copper.
DCNT: Iscar’s new SumoCham pre-thread hole drills
As pre-thread hole drilling is very popular in many industrial tapping applications, Iscar is upgrading the DCNT ChamDrill family to include similar drills that carry the more advanced SumoCham drilling heads. The new DCNT drills have been designed for M8 to M24 ISO M standard pre-thread holes and carry two standard chamfering inserts designated AOMT 060204-45DT IC908, symmetrically mounted so that the cutting forces are balanced for optimal performance.
DN Solutions bridge-type VMC built for cutting performance, accuracy
DN Solutions (formerly Doosan Machine Tools) has introduced the BVM 5700, the latest member of its family of vertical machining centers (VMCs). The BVM 5700 weighs 7 700kgs with a structure built for cutting performance and accuracy. With its bridge-type construction, and single-direction moving table, DN Solutions notes that customers can handle heavier parts and cut with increased rigidity.
TaeguTec’s threading line available for external threading applications
TaeguTec’s QuadRush line, known for high accuracy and surface quality, is now available for external threading applications. With this expansion into threading applications, TaeguTec is providing end-users the highest productivity and economical tools already employed by end-users in parting and grooving applications.
Hurco unveils the VM15Di 3-axis CNC mill
Hurco unveils the VM15Di (XYZ travels: 760mm by 406mm by 508mm), which Hurco says combines productivity, technology and value. The VM15Di 3-axis machining center reduces cutting times and heat transfer. It boasts a table size of 900mm by 406mm, with a table load of 680kgs and rapid feed/ cutting feed of XYZ of 36/36/30m/minute.
Cut longer with Kennametal’s KCK20 and KCKP1 indexable milling grades
Kennametal has introduced the KCK20B and KCKP10 indexable milling grades for higher wear resistance and up to 30% longer tool life when machining cast iron and compacted graphite iron components. Both grades offer higher productivity and consistent, repeatable performance during roughing, semi-finishing, and finishing operations.
VSHAPER 500 PRO 3D printer launched
The VSHAPER 500 PRO is a 3D printer for industrial use. It prints a wide range of materials from high-temperature PEEK and demanding, flexible TPU, through advanced polyamides to basic materials. Thanks to the application of a two-nozzle head, it can use two materials in one process – a main and a support or two main materials, which releases a wide range of possibilities of this 3D printer when processing complicated models.
Hypertherm introduces new single-piece cartridge consumable for HPRXD plasma systems
Hypertherm Associates has released of a single-piece consumable cartridge and cutting torch for Hypertherm HPRXD plasma systems. The new HPR cartridge is designed for use with current HPRXD systems, and aside from the new torch, requires no changes to the system or system settings. Operators can replace both in seconds without the use of tools.
Kitamura Mycenter-HX300iG/400: Compact HMC with large work envelope
Kitamura Machinery offers the Mycenter-HX300iG/400, a small footprint horizontal machining center (HMC) that features a large work envelope of 460mm by 510mm by 560mm (XYZ) with a maximum workpiece diameter of 500mm and maximum workpiece height of 745mm.
Gühring introduces expansion to 222 parting and grooving series
Gühring has now expanded its grooving and parting-off to include a new grade with a blade width of 3mm for parting-off stainless steel materials. The System 222 expansion adds to the existing indexable inserts for steel materials. With two cutting edges and a length of 22mm, the new indexable insert is ideally suited for parting off the most common bar diameters.
The new Robo2Go MAX from DMG MORI
Occupying a footprint of only 12.5m², the new Robo2Go MAX from DMG Mori allows large lathes and turn-mill centers to be easily and flexibly automated. The robotic system is designed for handling workpieces from 40mm to 400mm in diameter and weighing up to 115kg, maximum payload including gripper being 210kg.
September 2022
Kennametal launches new KYHK15B ceramic grade
The new ceramic grade delivers highest productivity when machining hardened steels, high-temperature alloys, and cast irons. Kennametal has introduced its latest ceramic turning grade, KYHK15B, designed to deliver increased productivity and lower cost per edge in hard turning operations.
CAM software speeds multitask machine programming
Esprit CAM, part of Hexagon, is said to offer flexibility in Swiss-type and turn-mill machining, enabling simple programming of complex parts. It accomplishes this with features including a robust system interface that handles a variety of operations including re-chucking, broaching, thread whirling and pinch turning/milling, the company says.
Pferd’s VSM Actirox high-performance abrasive fibre discs and belts
Increased productivity and greater economic efficiency are words metal fabrication shops everywhere want to hear. Fortunately, it’s easier to achieve than one would think and can be done with Pferd’s VSM Actirox, a range of high-performance abrasive fibre discs and belts used for metal stock removal processes.
Additions to TaeguTec’s Maxi-Rush line
TaeguTec has added new solid carbide heads for 5-axis profiling to the Maxi-Rush line. Profiling with solid carbide ball type end mills on 5-axis machines has disadvantages such as excessive machining time and poor surface finish. To solve these problems, TaeguTec has added oval and lens shape solid carbide heads that are capable of doing 3D profiling.
New generation Trumpf fibre lasers for multiple applications
Two, new generation fibre lasers that offer solutions for both integrators and users, have just been introduced by Trumpf. The TruFiber S and TruFiber P series are remarkably versatile tools for welding and cutting thick, thin and particularly challenging materials and even additive manufacturing. They are robust, reliable and provide long term, high process stability.
Mastercam 2023: Industry input drives multi-axis, mill/turn advancements
Manufacturers from all over the world got the chance to test-drive Mastercam 2023 during the public beta program before it was released and provided valuable feedback to help shape the final 2023 product. Many of the improvements in Mastercam 2023 are directly driven by Mastercam users and shops.
The new hyperMILL 2023.1
The programme’s efficient programming and machining strategies promote accurate, efficient 2.5D, 3D, 5-axis and mill/turn machining. Developed with Industry 4.0 in mind, the hyperMILL virtual machining provides postprocessing, and G-code simulation, including a virtual machining optimiser that offers innovative solutions to improve toolpaths traditionally calculated in the CAM engine.
Two new 5-axis laser drilling machines from DMG Mori
For rapid, efficient production of cooling air holes in gas turbine components such as guide vanes, blades, buckets, combustors and heat shields, DMG Mori has introduced the new Lasertec 160 PowerDrill and its smaller counterpart, the Lasertec 100 PowerDrill.
New sinker Mitsubishi EDMs with artificial intelligence (AI) adaptive control technology
The new Mitsubishi SV12P and SG12 sinker EDMs optimise performance, improve productivity, reduce electrical consumption and take the guesswork out of estimating machining time. The proprietary AI technology makes logical use of condition-monitoring data.
Edgecam 2022.1 releases new enhancements
Several new enhancements have been made in Edgecam 2022.1. Major updates to highlight include: Holder collision avoidance, Advanced 5-axis deburring cycle, Tombstone manager, Thread milling, Machine tool configuration improvements, Automatically set stock and fixture attributes from Designer, Waveform roughing, Waveform turning, Rough grooving cycle and Machine simulation.
Studer’s new uniLoad loading system
Studer’s uniLoad loading system is an automatic loading system that enables users of the S31 and S33 external cylindrical grinding machines to increase quality and productivity. Thanks to the modern and intuitive control, the system is so easy to operate that no special programming training is required. The control was developed by Wenger Automation and continues the Studer operating philosophy.
July 2022
Pferd’s milling process optimisation
If you are looking for tool solutions to improve the efficiency and productivity of your milling applications, consider adding Pferd’s high-performance milling tools to your daily operations. The range of tools includes spiral drills, step drills, countersinks, tungsten carbide burrs and hole saws.
The AgieCharmilles CUT P Pro series for higher productivity
Before launching the CUT X series, GF Machining Solutions launched the AgieCharmilles CUT P Pro series of wire-cutting EDM machines, designed for increased productivity and ideal for every application with the largest technology database. The series includes the CUT P 350 Pro, the 550 Pro and the 800 Pro with robust designs and the intuitive interface Uniqua as well as automation options for lights-out operation.
Iscar introduces the new TOR-6-MILL family of multifunction milling cutters
These TOR-6-MILL cutters are available in the following configurations: TR6 ER endmills in a diameter range of 16mm to 32mm; TR6 ER-M interchangeable milling heads with Flexfit adaptation in a diameter range of 16mm to 35mm and; TR6 FR face mills in 52mm, 66mm and 80mm diameters.
Mazak’s redesigned Integrex i-H Series of multi-tasking machines are designed for automation
Mazak’s redesigned Integrex i-H Series of multi-tasking machines takes optimised machining and easy automation to new heights. These machines meet and exceed the competitive need for precision and superior surface finishes on demanding parts that have no margin for error.
Making smaller better. Sandvik’s CoroDrill 862 with -GM geometry supports quality in small part machining
The growing need for smaller electronic parts presents real challenges for manufacturers, including in processes like micro drilling that involves producing holes smaller than 3mm in diameter. Micro drilling techniques are used to produce components ranging from aerospace components, hydraulic valves, watch cases and medical devices to surgical instruments, electronics, actuators, sensors, navigational systems and more.
Evolution of laser welding with Hugong HGLW fibre laser welders
The intimate relationship that exists between a welder, the torch and the metal in manual applications is not one that’s been replicated by laser welding technology developers – at least not until recently. In most metal fabricating applications involving laser welding, human involvement typically is limited to programming a robot that wields a laser welding head that moves around a fixtured workpiece. That was until the hand-held laser welding system was introduced.
hyperMILL Virtual Machining solution: All the process steps for virtual machining
Open Mind is further closing the gap between CAM systems and physical machine environments with its latest version of its hyperMILL Virtual Machining solution. The integrated all-in-one system eliminates the need for various software solutions as it maps all steps virtually, giving manufacturers absolute control over the machining process. This includes programming, NC code generation and optimisation, simulation of the NC code and networking with the machine.
Grinding Techniques’ Andor grinding wheels have advantages when high-performance internal precision grinding is needed
When bores and holes, straight or tapered need to be ground to specific tolerances and finishes, internal cylindrical grinding is the application of choice. One of the major challenges faced with this grinding application, is the restriction of coolant, as the grinding wheel is encapsulated by the workpiece.
Mastercam milling innovations: Accelerated Finishing technology
The future of CNC finishing: How Mastercam is changing the game. Mastercam, one the world’s leading suppliers of mechanical engineering software for cutting and machining professionals has just introduced the new Accelerated Finishing technology. Mastercam worked with the industry’s best tool manufacturers to bring you technology that will change how you work to gain greater efficiency and higher machining productivity, Mastercam said.
Cover more turning applications with Kennametal’s GUP-V geometry
The new Beyond Evolution profiling geometry enhances the capability of the best-selling grooving and cut-off platform. Kennametal has introduced the new Grooving Universal Positive Profiling geometry (GUP-V), expanding on its Beyond Evolution grooving & cut-off platform. With the addition of the new V-shaped single-sided insert, Beyond Evolution can cover now more applications than ever and helps to save tooling cost.
May 2022
Mazak’s CV5-500 entry-level 5-axis machining center
Mazak’s CV5-500 entry-level 5-axis machining center has been designed to combine high-speed precision machining with ease of operation. The bridge construction design of this 5-axis VMC with a fully supported trunnion table provides uncompromising levels of rigidity for precision machining, defining a new standard for exceptional value 5-axis machine tools.
TaeguTec’s Tang-SFeed now available in ultra-small 05 size inserts and end mills
TaeguTec has introduced a small 05 size insert to the Ø10 (2 teeth) end mill Tang-SFeed product line currently available in 09 and 14 sizes. Along with the smaller size end mills, two new inserts have been added; a LPKU 05 utility type and a LPHU 05 precision type. Both inserts along with the end mills, modular head type are available in a 10mm to 32mm diameter range and extended flute end mills in a 16mm to 25mm diameter range.
Hurco’s new TMX8MYSi CNC lathe with Y-axis and driven tooling
The models include 8-inch and 10-inch chuck versions with the option of a programmable W-axis to position the tailstock or sub-spindle. The new TMX turning centers offer higher specification and performance than the well-established and popular TMi and TMMi models. The major differences are higher power and speed plus a larger, heavier machine frame and the addition of a Y-axis in addition to the W-axis axis to allow more versatile machining.
Pferd offers comprehensive solutions for the metalworking industry
By drawing on the more than 200 years’ expertise and experience of its parent company in Germany as well as its own since its establishment in 1968, Pferd-South Africa can offer users in Sub-Sahara Africa a full-circle-service in the form of tailored solutions specific to each customer’s requirements for surface preparation, material cutting as well as finishing.
AgieCharmilles CUT X series of wire cutting EDM machines available worldwide
With the new high-end CUT X series, GF Machining Solutions makes use of its over 100 years of experience in wire cutting EDM. The new CUT X series in the Pinifarina design, which includes the CUT X 350 and the CUT X 500 machines, features new technologies that significantly increase operating precision. The machines are capable of holding extreme pitch positioning and contouring capabilities.
Guhring’s new RF100 Sharp Series of high-performance end mills
To address the issue of machining soft, tough and high-alloyed materials that create an issue with swarf clearance, Guhring has now introduced its new RF100 Sharp Series of high-performance end mills. Chip jamming and swarf sticking to the cutting tool can create a major impact upon productivity and machining performance. To eliminate this problem, Guhring has developed the new RF100 Sharp Series of solid carbide end mills.
Amada launches large bed Ensis-6225A fibre laser
Amada recently launched its ENSIS-6225AJ fibre laser cutting machine into the European market. With the ability to process a 6.2m x 2.5m sheet of material, the new machine is available in 6, 9 and 12kW variants, with all powers able to cut up to 25mm mild steel, stainless steel and aluminium.
New Kennametal KMH drill for hardened materials without coolant holes (external coolant)
The all-new KMH solid carbide drills are engineered for hard material applications up to 65 HRC. The B94 drill series without through coolant is specifically designed to machine hardened and surface-hardened materials using flood coolant. With its 145° point angle, it is also perfectly suited as a pilot drill for the B95 drill series with through coolant and 140° point for deeper applications.
Jetlaser: The flexible laser cleaning system by 4JET
4JET has extended its product offering for laser surface processing systems by introducing a new range of flexible laser cleaning systems. Contact-free laser cleaning is a superior alternative to many conventional cleaning technologies in industrial manufacturing and maintenance. Laser cleaning is non-abrasive to the surface, environmentally friendly and works at almost neglectable consumable cost.
Hypertherm: Bye, bye consumables, hello cartridge
Until now, plasma consumables have all worked the same way. You would grab five consumables, put them in the right order and screw them onto your torch. It sounds simple, but in real life it wasn’t. You had to find the right consumables, double check part numbers, assemble your stack and then carefully install onto the torch. Not too loose, not too tight. Everything needed to be just right.
March 2022
Sandvik Coromant launches new tools for precision machining: The CoroDrill462 and the CoroDrill862
Sandvik Coromant, a global leader in machining solutions, has launched two new microdrill families specifically designed for precision machining. The CoroDrill462 with XM geometry and the CoroDrill862 with GM geometry support industries that demand small parts manufacturing, such as medical, automotive, electronics and aerospace. Designed to cover a variety of workpiece materials, the new drills offer precise performance where accuracy is key.
Thin-gauge sweet spot – Amada
An example of a technology that is helping companies do more with fewer kilowatts is Amada’s Locus Beam Control (LBC) technology, which currently is available only on the company’s Ventis 3015 AJ fibre laser table, a 4kW machine. But with the technology the machine can reach speeds similar to those of a 6kW machine with an improved finish on parts. And being a 4kW machine, it has a lower initial investment associated with it.
Pferd’s Actirox, a superior ceramic abrasive
“Ceramic abrasives continue to increase in popularity because it significantly increases productivity while leaving high-quality surfaces finishes. Renowned for their high grinding performance and longer lifespan, ceramics improve economic efficiency, and it is a trend we expect to continue,” explains Dennis Phillips, National Sales Manager at Pferd South Africa.
Widia introduces the next generation in versatile end milling
Widia has announced the launch of the WCE solid end milling platform, delivering affordable performance and reliability for small to medium machine shops. The initial release of the WCE platform features WCE4, a four-flute geometry which combines advanced, high-performance features with a brand new, versatile grade offered at a highly competitive price.
Mazak focuses on new machines, CNCs and the environment
New machines, easy controls and a focus on environmentally friendly manufacturing are the headline-makers for Yamazaki Mazak in 2022. Mazak’s new entry-level vertical machining centre, the VCE-600, is a high-specification machine available at a competitive price, that features a large Y-axis stroke offering maximum space for workpieces and fixturing.
TaeguTec has introduced the Flex-Turn family
New modular head type holders for Swiss machines. TaeguTec has introduced its Flex-Turn family of modular heads and holders for Swiss machines. TaeguTec’s unique assembly mechanism provides higher rigidity. Combining the taper with the lever principle ensures a rigid assembly.
Hypertherm’s Powermax SYNC plasma systems feature built-in intelligence and single-piece cartridge consumables
Hypertherm has introduced three new air plasma systems called Powermax SYNC. This next generation of Powermax65/85/105 systems features built-in intelligence and a single-piece cartridge consumable. Powermax SYNC and its SmartSYNC™ torch replaces the traditional five-piece consumable stack-up with a single color-coded cartridge.
Gühring’s RT 100T solid carbide spiral flute deep-hole drills
The RT 100T drills includes standard drills for drilling depths up to 15XD, 20XD, 25XD, 30XD and 40XD with diameters available from 3mm to 14mm with an exceptional range of diameter increments. The RT 100T demonstrates an outstanding cost-performance ratio whilst permitting the highest cutting and feed rates. The spiral-flute deep hole drills possess a special flute geometry that is optimised for evacuating chips from deep holes.
Grinding Techniques – Precision to the point with tungsten carbide burrs
When your application requires a precision cutting and or milling process, turn to Grinding Techniques for high quality tungsten carbide burrs that will effortlessly shape, cut, grind, or remove burrs, sharp edges and excess material from your workpiece, castings, and forgings. tungsten carbide burrs also known in the industry as either rotary files or die grinder bits, are considered precision tools commonly used in industries like foundries, shipbuilding, aviation, automotive and metal fabrication shops.
Gamor hydraulic and pneumatic tapping machines
If you need to tap in hard materials from M3 to M60 Gamor, a manufacturer based in Spain, will have a machine for you. They offer hydraulic tapping machines, pneumatic tapping machines, electrical tapping machine, drill bit grinding machine, endmill resharpening machines, profile bending machine, section pipe bending machines and forge twisting machines.
Kennametal introduces lightest weight version of electric vehicle tooling solution saving setup and machining time
Award winning 3D printed stator bore tool weighs just 7kg, ensuring fast tool changes and spin-up on machining centers. Kennametal has introduced its next generation 3D printed stator bore tool for the machining of aluminium engine housings for electric vehicles.
January 2022
Mazak Integrex i-630V AG Hybrid vertical multi-tasking machine eliminates gear-cutting guesswork
The Mazak Integrex i-630V AG Hybrid Multi-Tasking Machine combines full five-axis milling, powerful turning operations and pallet-changing capabilities, enabling shops to add gear cutting to their part-processing repertoires and eliminate contracting out such work. It is built on the Integrex milling and turning platform and performs gear milling, hobbing and skiving via its Smooth Gear Cutting software suite.
Hanita’s VariMill high-performance chip splitter maximises metal removal rate
Hanita’s VariMill Chip Splitter is said to deliver higher metal removal rate (MRR) by separating long, undesirable, stringy chips from deep cavities and dynamic milling paths by cutting material into shorter, more manageable sections. Hanita, a Widia brand, announced its release of the VariMill Chip Splitter for dynamic and trochoidal milling operations in steel, stainless steel and heat-resistant superalloys.
Doosan introduces new BVM 5700 machining center
Doosan has introduced a new bridge-style vertical machining center into the market. The new BVM 5700 is a premium machine that the company says owing to its rigid design and build, delivers exceptional accuracies and greater flexibility. The thermally stable construction ensures that thermal deformation is minimised and, as a result, that high accuracies can be achieved irrespective of the materials being machined.
Gühring develops new gun drilling series
The productivity of deep hole drilling has now taken a huge step forward with the arrival of a new 4-fluted series of gun drills from Gühring. The new VB 80 4-fluted deep hole drills with a solid carbide head and the solid carbide VB 100 Series is the ideal productivity partners for cast iron drilling.
Open Mind Technologies offers an additive manufacturing capability option to hyperMILL to support 3D printing/additive processes such as DED, WAAM and laser powder
CAM software enables hybrid and additive manufacturing in one process. Global CAD/CAM software solutions provider Open Mind Technologies offers an additive manufacturing capability option in its hyperMILL CAM software to support 3D printing/additive processes.
Kennametal introduces FIX8 for heavy-duty turning with eight cutting edges per insert
Kennametal has released the FIX8 heavy-duty turning system, delivering maximum metal removal rates in steel, stainless steel and cast iron. With eight cutting edges per insert, the firms said the FIX8 turning system increases productivity of any heavy-duty turning operation, providing the lowest cost per edge while reducing cutting forces up to 15%. FIX8 is designed to cover a wide range of applications, including turning and facing, smooth surfaces, interrupted, and heavily interrupted cuts.
Mahr showcases cylindrical CMM with multi-sensor technology
At the recent EMO 2021 exhibition Mahr introduced its new Cylindrical Coordinate Measuring Machine (cCMM). The Mar4D PLQ has been specifically developed for the measurement, close to production, of rotationally symmetrical workpieces. The Mar4D PLQ represents a state-of-the-art multi-sensor solution incorporating both optical and tactile measurement sensors in a single setup. Workpieces of up to Ø 200mm, 1 000mm in length and 50kg in weight can be measured by the system.
Edgecam 2022 CAD/CAM software advancements anticipate more efficient production
Hexagon’s Manufacturing Intelligence division has revealed future capabilities for milling and turning under Edgecam 2022, as well as the “manufacturing aware” WorkNC CAD feature for mould and die makers. Edgecam 2022’s newly added support for 6-axis milling and turning machines enables programming of the cutter head into positions in one set up, which Hexagon says required a series of sequences in the past.
DMG Mori machine performs 3D printing and turn-mill operations
The Lasertec 3000 DED, built by DMG MORI, has turn-mill and additive manufacturing capabilities. The hybrid machine performs conventional metal cutting and directed energy deposition AM, the process of 3D printing or repairing part features by applying and lasing layers of metal powder that harden on the workpiece. The machine rapidly deposits material on workpieces up to Ø 400mm by 1 321mm.
TaeguTec has expanded its POS-S-Turn line by adding the 70-degree corner angle XNMV 1105 insert for multi-directional and high-feed turning applications
The POS-S-Turn line dramatically improves productivity due to its all-directional and high-feed turning capabilities. The XNMV 1105 is a double-sided 4-corner insert with a 70-degree angle. It combines the advantages of the ISO CNMG and DNMG inserts for various machining applications such as external turning, face turning and external profiling.
